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Our company designs, builds, and sells filling, capping and labelling units and lines.
These units and lines are manufactured for a wide range of products for the alimentary, cosmetic, pharmaceutical, and chemical industry.
Each product and line can be customized to meet the individual user needs while ensuring the highest reliability and product quality guaranteed by the long experience acquired by our company in the manufacturing of these products.
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- Bottle feeding system through auger, infeed star wheel and outfeed star wheel
- “Non-drip” and “anti-foaming” nozzles connected to the related pumps. The provided nozzles are suitable to the product to be filled. The nozzles are entirely manufactured in stainless steel AISI316, and they can be easily disassembled to facilitate the sterilization operation. The pipes connecting the filling heads to the related pumps are manufactured in a material suitable to convey the product to be filled.
- Electrical height adjustment through hand wheel to easily adjust the nozzles to different bottle sizes
- Product hopper with different capacities according to the request. It can be connected to the customer’s storage tank.
- Control panel with touch screen for the intuitive setting of machine functions.
- Conveyor system with resin or stainless steel chain and guide rails adjustable to the bottle size. Stainless steel supporting structure. Drive unit with idler is available on demand.
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Description
MONOBLOC FILLER/CAPPER CLASSIC
- A very versatile filler/capper capable of handling a wide range of liquid viscosities and designed with no wear joints that could add particulates to product.
- Perfect drainability
- No dripping from nozzles
- High Temperature wash
- High polish on all surfaces in contact of the product
- All parts in the product path are visible and inspectable
- No dead areas for product stagnation
- Small tank for a quick and economic washing
All the Weightpack fillers for edible oil applications can be supplied with our patented “Nitrogen System”
The patented system of injection of nitrogen of WeightPack allows many advantages:
- It’s much easier and cheaper to find gassy nitrogen than liquid on the market; also low maintenance.
- Safeness of the right amount of nitrogen for every bottle of oil.
- The possibility to change the amount of nitrogen in relationship to the quantity of oil.
- Simplex and express change of nozzle without setting
- Fill Nozzles with open flow and no screens or restrictions
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Monoblock piston filler with 6-heads-rotary capper
ZB piston fillers are suitable to fill volumetrically all pumpable products.
CONTAINERS
The machines can handle round and non-round metal, glass and plastic containers having a filling capacity up to 5 Kg..
CAPACITY
From 10 to 2200 c.p.m. according to the product and container size..
PRODUCTS
- apple sauce
- baby food
- brine
- choco-paste (one and two colours)
- concentrates
- condiments
- corn cream
- detergents
- evaporated milk
- honey
- jams
- jellies
- juices
- ketchup
- marmelade
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Rotary filling machines are built with 12,18,24,36 or 42 filling valves for volumes up to 5.000 ml. Output rates from 4.000 up to 36.000 units per hour, depending on the products and the containers. These machines can be built to form a Monobloc system, with the rotary capping machine.
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Introduction OMVE Asepto-Fill®
The OMVE Asepto-Fill FS range enables small scale production to produce packaged samples aseptically, at a fraction of the cost and time compared to industrial aseptic filling systems.
The OMVE Asepto-Fill includes all equipment and a detailed step-by-step methodology to assist the operators in filling sterilised containers. The process is overseen by a PLC (programmable logic controller) and operated by a touch-screen interface. This not only guides the operator through the vital cleaning and sterilisation activities, but also ensures that positive responses are obtained at each stage of the process, ensuring the effectiveness of the aseptic filling operation.
Since many of the operations are under manual control, the OMVE Asepto-Fill is ideal for R&D departments and pilot plants applications. This unique equipment is flexible in operation, easy to use and assures the highest hygienic conditions during operation.
The Asepto-Fill is unmatchable by other filling systems in the market.
Features
- Aseptic filling when linked to a suitable UHT processing system.
- The filling chamber is isolated with a small over-pressure
- Complete step-by-step instructions to ensure hygienic standards are maintained
- User controlled operation with PLC supervision
- Caters for a wide range of containers and sealing devices.
- Filling at low oxygen level
- Handles flow rates from 10 to 100 l/hr
- Integrated automation and controls
- No chemical sterilisation of packaging
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FILLING AND CAPPING MACHINE MODEL FD120
It has been designed to work in the pharmaceutical field, especially suitable for STERILE FILLING in aseptic room class 100.
Typical applications include vials, cartridges, eye drops and syringes.
Hi-standard pharmaceutical finish and special design of the machine in order to meet the GMP FDA guidelines. This includes:
Open spoke star wheel
316L passivated contact parts
Radiussed corners to minimize turbulence
Containers rest on track well above base to prevent particulates from entering bottle
Fill nozzles are offset so as to avoid blocking laminar flow air
No open compressed air used for feeders
Feeder bowls attached from the outside
Guards designed to allow free flow of laminar air through the system
It is equipped with our Electronic Filling Volume Adjustment (EFVA) system, operator can change fill volumes, without needs of tools or stopping the machine or opening the door of safety guards. Adjustment is very simple using two push buttons situated in the control panel.
The standard machine includes:
- Container feeding and discharge by conveyor or tray.
- Set of pucks designed to handle the bottles.
- Automatic filling system with ELECTRONIC adjustment of the dose by the control panel without use of tools and without meeds to stop the machine.
- Automatic closures feeding and placing onto bottle.
- Automatic capping station.
- Safety guards with interlock micro-switches at doors.
- Strong and solid machine frame, adjustable in height and provided of feet with pads.
- Driving group with adjustable speed.
- Electrical plant with control panel provided of display for messages and suitable controls.
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Operation
Filling and Closing of pre-manufactured cups/pots with sealing- and/or Snap-on-lid. Highest Flexibility at very short format change over times.
Products
Very liquid to pasty products in cups/pots. With special fillers, also bulk solids are possible.
Design
Model in balcony design. All drives are at the back side of the machine frame. All movements are linked by rotating shafts to the production units. Extreme compact and almost format free cup/pot magazine and denesting. Magazine accessibility without any platforms or steps even for small persons.
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FS 2500
The ILPRA Fill Seal 2500 is a filling/sealing machine equipped with a turntable, conceived to meet the market request of a machine for automatic filling and packaging of liquid and doughy products at a price that even the manufacturer that has to start with a limited pruduction can afford.
It is particularly suitable for a small and medium productions, it is entirely made of stainless steel and anodized aluminium. All the main drive is mechanical, thus granting an high precision in working and a remarkable easiness of use and maintenance.
The functions of the machine are mechanically controlled by a cam system and a microprocessor that enables the machine to perform all the operations with the higest precision.
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Technical DetailsNominal working width [mm] 480
Nominal draw-off length [mm] 120
Max. drawing depth [mm] 40
Max. reel diameters:
Bottom material [mm] 1.200
Lid material [mm] 400
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Rychiger takes extreme care to meet the high standards required of baby food production machines. The modular machine concept with its hygienic design can be precisely configured to your unique product and material specifications.
The most important characteristics of our dedicated baby food machines are safe and clean product handling, quick format changeover, production reliability, easy cleanability and highest efficiency.
Innovative solutions combined with extensive knowledge of packaging materials ensure the highest seal integrity, easy peelability and a reduction of packaging costs without compromising quality.
Baby food packaging sealed on a Rychiger filling & sealing machine meets the highest demands for extended shelf life, seal integrity, easy peelability and consumer convenience.
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Scope of use
For packing into cups such products as: cream, yogurt, cheese, butter, jam, honey, pate, salad etc. It is possible to pack different combinations of products (at two different products or the ones with compound consistency) e.g. instant soups with noodles, goulash with pieces of meet, yogurts with pieces of fruit. The packed products can have the temperature up to 75° C. The cups or other containers of various shapes and dimensions can be locked with caps made of aluminium thermally sealable foil or latch caps made of plastics.
Working principle
Cups are fed from a drum, placed in seats and moved further to the so-called packing round carousel. Process of filling the appropriate number of products is carried out with the use of cylindrical volume batcher or with the use of the selected set of batchers, depending on the kind of the packed product. Than the cap is put onto the cup and heated by a head. Date printer prints the date or short trade information on the cap surface. Ready packages are fed to receiving conveyor.
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The machine for the volume filling of cups type APK
Automatic filling machine APK is appointed for volumetric filling of liquids and pasts (fluids, jams, honey, diary products, spreads, pasty, mayonnaise salad) – foodstuffs and non-foodstuffs character.
The machine is mechano-pneumatic and it is made of stainless steel. The control system SIEMENS is used and all pneumatic components are from FESTO. As a packing material can be used paper, plastic and aluminium foil. Lids are welding, impressing or covering. The machine may be adapted for various forms of covers and for filling of several components to one cover.
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FS 6000
The FILL SEAL 6000 TRONIC is a filling/sealing machine with an 8-station rotary table. It is completely automatic and conceived to package a wide range of liquid and doughy products (such as yogurt, sauces, jams, etc…)
In spite of its compactness, this machine can package 2 cups per cycle thus satisfying both medium and high production requirements (up to 6000 pieces per hour).
The machine can run containers made of several materials such as PP, PET, APET, aluminium, couplet cardboard.
Strongly versatile, the FS 6000 is available in two versions: the STANDARD version that seals pre-cut lids and the FILM version that seals and cuts film coming from a reel.
The cutting edge technology of this model puts it at the top range of our products.
- The totally mechanical main motions grant a quick and precise working cycle and reduce the maintenance operations a lot.
- The exclusive TRONIC filling system assures high precision in filling thanks to the electronic control of the two volumetric fillers.
- A Mitsubishi PLC together with a friendly use control panel allows setting all mechanical functions of the machine.
- The noble materials (stainless steel and anodized aluminum) the machine is constructed of, together with IP 65 protection class, CIP facilities (option), industrial design make the sanitization operations simple and grant the max. hygiene of the machine.
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Easy peelable packaging is beginning to increase its share in the market for long shelf life products, originally dominated by the tin can. Consequently, Rychiger’s innovative machine concepts take into consideration packaging requirements such as a good barrier against oxygen, moisture and light, puncture resistance, color printed multi-layer lidding material, modern container shapes and consumer friendly functionality.
Important features for producers of peelable sterilised packaging are our:
Flexible and market proven machine technology
Safe & clean product handling
Quick format changeover
Production reliability
Easy cleanability
Innovative solutions combined with extensive knowledge of packaging materials ensure the highest seal integrity, easy peelability and a reduction of packaging costs without compromising quality.
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FILL-LOCK 15
Automatic filling and sealing machine for injected unit-dose strips, suitable for pharmaceutical and cosmetics.
Formats: from 0.25 to 10ml.
Max production rate: 4.500 unit-doses /hour.
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innova 10-20K
High rate filling and sealing machine for injected unit-dose strips, for aseptic environments.
Formats: from 0,25 to 5ml
Max production rate: 10.000 – 20.000 unit-doses /hour.
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innova 30K
High rate filling and sealing machine for injected unit-dose strips, for aseptic environments.
Formats: from 0,25 to 2ml
Max production rate: 30.000 unit-doses /hour
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Filling of milk, dairy products, drinks and soups
in bottles with uncontrolled contamination
Container:
Open neck
contamination non-controlled
Capping:
Screw capping
or heat sealing
Product:
pH > 4,5
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FILLING AND CAPPING MACHINE MODEL FC7-300
This model is an automatic compact MONOBLOCK with a small footprint to accommodate our costumers that have limited floor space. It has been designed for having the monoblock features in a reduced room.
The standard machine includes:
- Container feeding and discharge by conveyor or tray.
- 16 station (or 32 for double indexing) star wheel designed to handle the bottles.
- Automatic filling system.
- Automatic closures feeding and placing onto bottle.
- Automatic capping station.
- Safety guards with interlock micro-switches at doors.
- Strong and solid machine frame, adjustable in height and provided of feet with pads.
- Driving group with adjustable speed.
- Electrical plant with control panel provided of display for messages and suitable controls.
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Fogg's F4 Series of rotary filling systems combine the latest technology with legendary Fogg performance. They are Fogg's most economical choice for filling. The F4 Series is best at accommodating low to moderate filling requirements ranging from 0-330 bottles per minute with a 12 oz. bottle.
- Up to 36 filling valves
- Integrated guarding with optional upgrades of 2nd tier and HEPA guarding
- Highly polished stainless steel construction
- Concave base with 2 drain ports
- Rotary Rinser, Capper, Filler configurations available
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The F800 series of high speed volumetric filling and closing machines, thanks to its constructive modular design, can handle all types of plastic and glass bottles, in any shape, and all the closures typical of the pharmaceutical industry.
The F800 series of high speed volumetric fillers and cappers has been conceived to reach an output speed of up to 450 pcs/min with up to 24 filling heads and 10 closing heads. The dosing volume can be set up to 1000 ml.
F870 and F873, which can perform two operations in monobloc, can handle all types of plastic and glass bottles, in any shape, and all the closures typical of the pharmaceutical industry. CIP-SIP systems are available for this series.
MAIN CHARACTERISTICS
- ideal for large batch production
- constructive modularity
- easy size change-over
- servo-driven filling-capping heads and torque control
- CIP/SIP systems of the filling circuits
- AISI 304 and AISI 316L st. st, or ceramic for the parts in contact with the product
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FEATURES OF FILLING’ S ENVIRONMENT: Extended Shelf Life (ESL)
- Decontamination treatment of primary packaging by hydrogen peroxide and dry steam with electronically controlled valves .
- Minimum log reduction for the containers/caps decontamination : log 4 according to VDMA 2002/6.
- Product contact surfaces executed in AISI 316 L
- ESL Filling Environment controlled by Air Laminar Flow obtained through HEPA ceiling filters in Ambient Class 100.
- Filling operations performed with high hygienic standards.
- Cleanability and and drainability for CIP/SIP operations assured by an Ultra-Clean design.
- ESL protections specifically designed to prevent dead zones or microorganisms harborage.
MAIN MACHINE FEATURES :
- Active Starwheel for atomization of Hydrogen Peroxide
The introduction of atomized Peroxide is performed in the infeed starwheel. The atomizer system is equipped with valves with electronic controls
- Rotary Steaming-Rinsing Turret
In the turret, the bottles are inverted and the inner surface of the bottles is sprayed with low pressure dry steam in order to assure the correct activation and removal of hydrogen peroxide, effectively performed on the whole container.
- Ultra Clean Rotary Net Weight Filler
Machine base frame executed in stainless steel AISI 304, additionally sealed against possible infiltrating liquids.
Liquid collecting tray and protective safety covers following CEE norms
The filler tanks executed in stainless steel AISI-316L, the outside surface with satin finish, and the inside of the tank polished to a mirror finish (0.2 micron).
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Semi-automatic filler / capper for perfumes and cosmetics products, EKO is a light and standard machine - 50% less expensive due to mass-production.
Extremely versatile, EKO is able to handle - according to the required version - the perfumes, the samples, the cosmetics liquids (shampoo, conditioner, shower gel, hair-dye, milk, suntan milk, make-up, deodorant, roll-on, etc) and the cosmetics creams (jars, mascara).
Full range of closures : press-fit inserts and plugs, crimped pumps, screw-on pumps with torque control, clip-on or screw-on dispenser pumps (with torque control and dispenser orientation if required), press-fit actuators, flip-top caps, clip-on and screw-on caps, push-fit overcaps, opercule discs and overcaps of cosmetics creams jars, wipers and brushes for mascara.
Changeovers are quick, simple and with no tools.
Available options : dust remover ; tank for perfume or pressurized tank for cosmetics ; filling of nail varnish with ball feeding, brushes and screw-on caps deposit and explosionproof version ; UNIT machine on conveyor for additional operations (press-fitting, screw-capping) ; depucker.
EKO is particularly suited for small production runs and frequent format changeovers.
Record delivery time : 15 days to 1 month in standard version.
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Specially designed for filling of all liquid and semi-liquid cosmetics (shampoo, conditioner, hair-dye, shower gel, bubble bath, liquid soap, milk, suntan milk, lotions, deodorant, roll-on, perfumes, etc), FLEXO is extremely easy to use thanks to mass flowmeters linked to a servodrive for the up/down motion of the nozzles.
The benefits are significant :
- excellent adaptation to all types of liquid
- simple, in-line filling system with no moving mechanical parts
- bottom-up filling of the bottles with variable up/down speed of the nozzles and programmable according to the shape and contour of the bottles to be filled
- increased speeds thanks to the continuous injection filling system (no pump suction cycle)
- optimized dosing accuracy
- standard cleaning in place (CIP) and standard sterilization in place (SIP)
- programmable cleaning speed according to the products (quality of the cleaning is optimized and the cleaning times reduced)
- option of installing 2 filling circuits in parallel, with cleaning in place (CIP) for one circuit while the 2nd circuit is filling and vice versa
- quick format changeovers without tools
- stainless steel guards with "balcony" design for optimized prophylaxis.
PKB deliberately chose standard mass flowmeters instead of electromagnetic flowmeters to avoid the issue of certain non-conductive products and the constraints of very precise pressure regulation in the feeder tank.
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Automatic filling machine for cream.
Entirely built in 18/8 stainless steel and anodized alluminium, equipped with: 1 automatic fork for pulse dosage, feeding basin of 18 lt., supplied
with cleaning cork; 1 electronic pulse pistol with complete control, supplied with spouts for the dosage of plum-cakes and buns on the cooking pans, either for the filling of constant doses in rolls, Krapfen, buns, and similiar (doses from gr. 3 to 60); 1 retaining valve; 1 pressure reducer with manometer; 1 automatic oiler for the lubrication of the machine; 1 device for the control of the working speed; 1 electronic regulation device, adjustable to the cake's lenght, directly set on the machine.
When the production is shift from one cream type to another, additional cream basins are required depending on the number of different creams in production; the cleaning of the machine is automatic changing the type of cream.
When production is finished, only hot water is needed for cleaning.
PRODUCTION: from 500÷4000 pulses per hour. NET WEIGHT: mod.
2027/A Kg. 40 - mod. 2027/B Kg. 170 Table model (mod. 2027/A) - separated compressor.
Floor-base model (2027/B) equipped with compressor on adjustable wheels.
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Fogg’s F6.2 Series of rotary filling systems are the newest evolution to the field proven F6.1 Series. They are built exclusively to focus on efficient, sanitary performance. They are designed to accommodate hot or cold fill, and make change over a breeze. Fogg strives to be a good alternative to aseptic filling in many different applications
- Up to 54 filling valves
- Integrated guarding with optional upgrades of 2nd tier and HEPA guarding
- Highly polished stainless steel construction
- Three starwheels, infeed screw, and bowl are clutched
- Sloped base
- Rotary Rinser, Capper, Filler configurations available
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FILLER FOR STILL PRODUCTS IN LARGE CONTAINERS
- High filling performance
- Separate air return during filling
- User-friendly and low-maintenance
The BIG-JET water system, especially designed for high speed filling of large containers, is the fruit of Melegari’s experience in the water treatment technology sector. Thanks to the low number of mobile parts and total absence of dynamic seals, wear and tear problems have been eliminated as has the need for maintenance, and an extremely efficacious sanitation cycle has been made possible.
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This type of machine is suitable for medium-to-high output rates. Wide range of filling systems depending on the liquids to be filled and the containers capacity. It can be supplied with bottom-up filling nozzles, used for foaming liquids, fixed nozzles, nozzles with introduction in the containers, and others. But always with a non-drip system.
Rotary filling machines are built with 12,18,24,36 or 42 filling valves for volumes up to 5.000 ml. Output rates from 4.000 up to 36.000 units per hour, depending on the products and the containers. These machines can be built to form a Monobloc system, with the rotary capping machine.
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MULTIBLOCK for cold filling products requiring Extended Shelf Life (ESL) composed by : Rotary Sanitizing Turret, Rotary Rinsing Turret, Rotary Net Weight Filler, Electronic Capper, C.I.P. system, and sanitizers regenerating fluids skid. Wet Cycle Treatment with: -Rotary Sanitizer to dose peracetic acid/hydrogen peroxide sterile liquids -Star-Wheels Holding Section to assure the correct resident time -Rotary Rinser to discharge the sanitizer and where sterile water is sprayed up into the bottle
Description
Based on WeightPack’s ESL fill-by-net weight filler, the
multiblock can run up to 200 on 1-liter PET bottles per minute
of Fruit Juices with or without Pulp and dairy drinks with Cold Fill.
The filler performs the filling function without touching the top of the bottle.
It represents the state-of-the-art technology in terms of automation and ease of cleanability, with automatic C.I.P. / S.I.P. and programmable spray cleaning (Car-Wash) for filler’s external surfaces, the filler’s cleaning procedures are entirely automated.
Multiblock concept in order to allow a compact lay-out.
Slooped design Machine Frame made entirely from 304/316-ss.
Collecting tray of larger and deeper section entirely contained
within the guarding system.
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Liquid filling machines (liquids, viscous and pasty products)
