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With its modern design and functions, its compact size and ergonomic shape, SYMPATY is an easy-to-use compilation of simple technology, offering the opportunity for increased productivity and a guarantee of the quality of the packaged product.
3-step filling process: 1) tap removal. 2) removes air from the bag, meters flow and fills bag – nitrogen injection (if option) 3) tap fitting.
TECHNICAL SPECIFICATIONS
Liquid flow rate: 82 HL/h
Air pressure: 6 bar
Power: 1 KW
Voltage: 220 / 380 V
Frequency: 50 / 60 HZ
Air consumption: 1 bar
Nitrogen pessure : 0.3 m3/h
GENERAL SPECIFICATIONS
Minimum height in mm: 1500
Width in mm: 700
Depth in mm: 1000
Weight in kg: 80
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With its specially designed distribution nozzle and capping system, this vertical filler is easily and conveniently employed to fill “bag-in-box” containers with food and no-food, low and medium viscosity products. No extra pump is required.
Once filled-up and closed, the bag-in-box container is easily removed through the roller-conveyor.
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Autokap™1200 Series Single-Head Fully-Automatic filler can fill:
- 3 litre bags at up to 16 bags per minute
- 5 litre bags at up to 14 bags per minute
- 10 litre bags at up to 11 bags per minute
- 20 litre bags at up to 9 bags per minute.
Filler Description
- Autokap™ 1200 is a Single-Head Fully-Automatic bag filler ideal for a large range of fresh or stable liquid products.
- The filler can fill bags from 1.5 to 25 litres in capacity.
- Autokap™1200 is Servo driven and is designed for automatically loading bags into boxes.
- Each filler is specified for the required type of liquid to fill. A large range of fitments is compatible with the Autokap™1200 series.
- Up to four fillers can be installed as integrated pair for high output applications.
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Autokap™1400 Series Single-Head Fully-Automatic filler can fill:
- 3 litre bags at up to 32 bags per minute (16 bags per minute per head)
- 5 litre bags at up to 26 bags per minute (13 bags per minute per head)
- 10 litre bags at up to 22 bags per minute (11 bag per minute per head)
- 20 litre bags at up to 16 bags per minute (8 bag per minute per head)
Filler Description
- Autokap™ 1400 is a Fully-Automatic bag filler ideal for a range of fresh or stable liquid products. It is available both as a single or twin head filler.
- The filler is designed to fill 1.5 to 25 litre bags in capacity.
- Autokap™ 1400 is designed for automatically loading bags into boxes.
- Each filler is designed for the required type of liquid to fill. A large range of fitments is compatible with the Autokap™ 1400 series.
- A box conveyor can be fully integrated to the filler (available as option.)
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Production is dependent on product supply conditions and the dexterity of the operator.
Typical examples of output based on water are the following:
- 1000 litre bags at up to 7 to 12 bags per hour
- 200 litre bags at 20 to 25 bags per hour.
Filler Description
- Autokap™ 1000 is a Single-Head Semi-Automatic Bulk filler that can fill bags ranging from 250 to 1400 litre directly into drums and bins.
- The filler is setup to run a center glanded bag usually supplied in a folded format.
- After loading the bag, the fill head moves to the bottom of the container and rises as the bag fills from the bottom of the container.
- Fillers are specified for the required type of liquid to fill. The Autokap™1000
series is compatible with a large range of fitments.
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A modern, upgradable, high-performance filling machine, the Advance is ideal for medium and large-scale fiiling of vacuum bags and rigid containers from 2 tp 30 litres. The chassis is made entirely of stainless steel. The Advance carries out the following operation completely automaticallty : begins filling cycle (DAS system) - removes top - removes air from the bag, meters flow and fills bag - nitrogen injection ( if option) - fits top - ejects the filled bag.
TECHNICAL CHARACTERISTICS
Liquid flow rate 125 HL/h
Air pressure 6 bar
Power 2 KW
Voltage 220 / 380 V
Frequency 50 / 60 HZ
Air consumption 1 bar
Nitrogen pessure 1.8 m3/h
GENERAL SPECIFICATIONS
Minimum height in mm 1670
Width in mm 750
Depth in mm 930
Weight in kg 120
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A modern, upgradable, automated filling machine, the Premia is ideal for medium and large-scale fiiling of vacuum bags and rigid containers from 2 tp 30 litres. The Premia carries out the following operation completely automaticallty : Begins filling cycle (DAS system) - removes top - removes air from the bag, meters flow and fills bag - nitrogen injection ( if option) - fits top - ejects the filled bag.
TECHNICAL CHARACTERISTICS
Liquid flow rate 82 HL/h
Air pressure 6 bar
Power 1KW
Voltage 220 / 380 V
Frequency 50 / 60 HZ
Air consumption 1 bar
Nitrogen pessure 1 m3/h
GENERAL SPECIFICATIONS
Minimum height in mm 1580
Width in mm 750
Depth in mm 930
Weight in kg 103
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A totally new, fully-patented « 3 in 1 » concept, LINEA PACK® PACK offers the following range of functions in one single, exclusive machine unit : a cardboard box shaper, an automatic filling machine and a box sealer incorporating the Hot-Melt system. Extremely compact and space-saving, ideal for fixed or mobile filling lines LINEA PACK® provides a compilation of modern technology offering the opportunity for increased productivity while ensuring the quality of the packaged product.
Scope of application : Wine, fruit juice, water, milk, syrup, alcoholic beverages, soup... LINEA PACK® LINEA can be used to fill vacuum bag containers ranging from 2 to 20 litres Suitable for use with the following tap models: Vitop, Flex-Tap, Press-Tap, Vinitap. Other models as option.
STANDARD EQUIPMENT :
- Filling head which guarantees non-drip filling
- Hydraulic circuit which can be sterilised with hot water, steam or chemicals
- Siemens Touch screen with integrated modem (optional modem card) displaying
the different operating modes : work, maintenance, settings (with « repeat
» function), cleaning,...
- Integrated CIP circuit with liquid outlet for fixed work stations and
automated cleaning of vacuum and nitrogen circuits
- Vacuum monitoring and control : pressure and activation (integrated
anti start-up safety device)
- 360° multi-directional finger retainer plate
- Box shaper with squaring, bottom sealing and pressing functions
- Bag, tap and box detection... with associated alarm signals
- Overlapping flap closure kit as standard on box shaper and sealer
- Bag insertion chute adaptable to all box formats
- Post-insertion bag compacting function...
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Sterikap™ 890 Single-Head Semi-Automatic Aseptic filler can fill:
- 5 litre bags at 3 to 4 bags per minute
- 10 litre bags at 2 to 3 bags per minute
- 20 litre bags at 1 to 2 bags per minute
Sterikap™ 820 Single-Head Semi-Automatic Aseptic Filler Extended Shelf Life (ESL) filler can fill:
- 5 litre bags at 5 to 6 bags per minute
- 10 litre bags at 3 to 4 bags per minute
- 20 litre bags at 2 to 3 bags per minute
Filler Description
- The Sterikap™ 800 is a Single-Head Semi-Automatic bag filler ideal for a range of Aseptic and Extended Shelf Life (ESL) products.
- The filler can fill bags from 1.5 to 25 litres in capacity and be fitted with a variety of taps, caps and tubes.
- Sterikap™ 800 is ideal for startup and medium production. Bags are manually loaded into the filler. After filling, they are released for loading into boxes.
- The fill chamber and all product lines are automatically cleaned in place (CIP) after each production run and sterilized in place (SIP) before each run.
- The fill chamber is fully enclosed and sterility is maintained during production with a combination of steam, sterilant water or sterile air.
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Intasept™ 2400 Single-Head Semi Automatic Aseptic filler for the 32mm gland format can fill:
- 5 litre bags at up to 4 bags per minute
- 10 litre bags at up to 3 bags per minute
Filler Description
- The Intasept™ 2400 Single-Head Semi-Automatic Aseptic range can fill bags from 2 to 30-litres in capacity.
- Bags are manually loaded into the filler. After filling, they are released to the rear of the machine for loading into boxes.
- The fill table can be adjusted to allow manual filling of 210 litre bags into drums (available as option).
- Two fillers can be installed as an integrated pair for twin-head operation.
- Intasept™ 2400 is available with 16mm or 32mm fill head. The filler is available in a qualified version for biomedical and pharmaceutical applications.
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Single head aseptic filler for bag in drum
Single head aseptic filler for bag in drum on pallet and bag in bin
Double head aseptic filler
Double head aseptic filler for bag in drum
Double head aseptic filler for bag in drum on pallet and bag in bin
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Bag Filler now for bag filling
Feige Filling, the leading manufacturer of filling machines, has completed its series “SlimLine“ with a bag filler. With this new development Feige follows the trend towards packing liquid and pasty products not only in cans, pails, drums or IBC but also into plastic bags.
The new stainless steel “BagFiller” has been designed in well proven Feige quality to meet highest demands.
According to the motto “keep it simple“ Feige has done without any over-engineering and yet this filler offers all the main functions of a gravimetric filler.
The well proven “Plug & Fill” principle is also the basis for the new bag filler, i.e. this filler is ready mounted for production! Power supply is put on, compressed air and product line are connected and the filler can straight be used for W& M approved filling of open plastic bags with liquid or pasty products. Complex installation, cable conduits and cable laying can completely be spared.
For this type of the “BagFillingLine” the operator fixes an open bag to the bag holder and presses the “START” button. The bag is safely hold during filling, lying on the bag support. After precise W&M approved filling in coarse and fine fill the bag will be removed from the filler and sealed with a sealing unit.
Even for the cost-effective bag filler one important feature of Feige filling machines is not missing: Filling valves with minimum dead space and self-adjusting sealing, with quick connectors for quick change of product and efficient cleaning.
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G NOVA HF
Automatic packaging line for hot-filling of pre-made pouches of the flat or stand-up type.
Package volumes: min. 150 ml – max. 10 litres
Package sizes: min. 110 x 160 mm – max. 560 x 390 mm
Production speed: up to 100 ppm (for 200 ml formats when the line is fitted to fill three pouches at a time).
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09 - D6-5
Description
D6-5: automatic machine of liquid drink conditioning
Dimensions sachets: 100 X 150 mm
Volume: 200 to 250 ml
Give rhythm: up to 140 sachets/mn
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The compact Automatic V Series machine uses interchangeable filling units to dispense a wide variety of free-flowing to viscous liquid products. With an expandable design, programmable controls, tool-less changeover,and quick volume adjustment, the V Series can accommodate a variety of container shapes and sizes.
Machine Type: Automatic
Metering Systems: Piston, Lobe, Gear, Flow Meter, Positive Displacement, Rolling Diaphragms
Container/Closure: Glass, Plastic, Eye Dropper, Stoppers, Overcaps, Child Resistant, Tamper Evident, Dropper Tip, Nalgene, Pen
Application: High Volume Production, Samples, Contract Packaging, Research & Development, Quick Changeover, Pilot Plant, OEM Applications, Hotel Amenities, Cost Reduction, Pen Filling
Industry: Pharmaceutical, Cosmetic, Food/Beverage, Healthcare, Personal Care, Chemical Specialty, Veterinary
Product: Viscous, Semi-Viscous, Water Thin, Lotion, Cream, Gel, Thixatropic, Particulate Laden Material, Molten Products, Shampoo, Adhesives, Laundry Detergent, Stick Deodorant
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The Synchromat is a simple-to-operate automatic liquid filling machine. It can accommodate a variety of containers and sizes and handle water thin, semi-viscous, and viscous products.
Modular economical designs allow you to automate your FILAMATIC Semi-Automatic Benchtop Filling Machine with building block simplicity. The number of filling stations can be added as required for increased production.
Machine Type: Autoamtic Synchromat
Metering Systems: Piston, Positive Displacement, Rolling Diaphragms
Container/Closure: Microtubes, Vials, Glass, Plastic, Syringes, Stoppers, Overcaps, Child Resistant, Tamper Evident, Dropper Tip, Nalgene, Pen
Application: Low Volume Production, Samples, Contract Packaging, Research & Development, Quick Changeover, Test Lab, Pilot Plant, Clean Room, OEM Applications, Hotel Amenities, Cost Reduction, Pen Filling
Industry: Pharmaceutical, Biotechnology, Cosmetic, Food/Beverage, Healthcare, Personal Care, Chemical Specialty, Diagnostics, Veterinary
Product: Viscous, Semi-Viscous, Water Thin, Lotion, Cream, Gel, Thixatropic, Particulate Laden Material, Shampoo, Adhesives, Laundry Detergent
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Filling machines for :
- FOOD (Milk, drinking yoghurts, probiotics, vegetable oil, beverages, sauces, ketchup, ...)
- INDUSTRIAL products (Detergents, cleaning products, softeners, agro-chemicals, lubricants, paints, ...)
- BEAUTY & HEALTH (Perfumes, hair care, body care, Facial care, pharmaceutical products)
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Volumetric
This system is equipped with a set of dosing pistons that take the product from the filling tank, positioned in the centre of the filler; the liquid is then volumetrically measured and is positively displaced into the container.
This is a highly effective and accurate system that can be either operated by pneumatic or mechanical actions.
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Bardi fillers for still water in large containers fulfills the following requirements:
- The filling process avoids the contact between the valve and the neck of the bottle (risk of contamination transfer).
- The filling process is electronically controlled to ensure into the bottle the predetermined volume of water.
- The filling valve and all the piping, valves etc. in contact with the product have a sanitary design and are made of aisi 316 S.S.
- All parts in contact with the product are prearranged for 3 or 5 steps CIP (cleaning in place) sterilization treatment.
- The filling cabinet is equipped with overpressure air flow. A minimum class 1000 air filtration is guaranteed, so as to protect the filling environment from the external ambient contamination.
- The washer and filler is "in block" in order to avoid the potential contamination of the clean bottles travelling from the washer outlet to the filling area.
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FILLING AND CAPPING MACHINE MODEL MB 2000
This is a BALCONY design system, easy to clean and ideal for operation under HEPA filters.
The main drive is separated from the filling and capping areas.
The product is always within easy viewing range of a operator.
It has been designed for quick changeover and high flexibility to handle many different containers and closure types.
It can be equipped with our Electronic Filling Volume Adjustment (EFVA) system, operator can change fill volumes, without needs of tools or stopping the machine or opening the door of safety guards. Adjustment is very simple using two push buttons situated on the control panel.
The standard machine includes:
- Container feeding and discharge by conveyor or tray.
- Set of pucks designed to handle the bottles.
- Automatic filling system.
- Automatic closures feeding and placing onto bottle.
- Automatic capping station.
- Safety guards with interlock micro-switches at doors.
- Strong and solid machine frame, adjustable in height and provided of feet with pads.
- Driving group with adjustable speed.
- Electrical plant with control panel provided of display for messages and suitable controls.
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EKLIPS, this fast, efficient and accurate filler/capper monoblock can use magnetic flow meters to easily manage up to 300 bottles per minute*. Part of the speed comes from having up to 14 millimeters diameter in product flow capacity. The rest of the speed results from simple electro-mechanical principles very smartly applied in the design. Large runs are quickly finished and changeovers simplified.
The Eklips clean-in-place (CIP) capability provides two-way pressurized flow (alternating current then counter-current) to sterilize itself for aseptic processes. It readily accepts steam-in-place (SIP) as well. CIP or SIP can be run automatically while the mechanical changeover takes place.
Available capping systems include pneumatic clutches, magnetic slip clutches, the hinge-orienting Intellichuck, and servo-torque monitoring. The Eklips is available in various filler, plugger and capper configurations.
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The Fogg F8 Series is ideal for high volume filling. This Series is versatile and can fill single-serve on up to 5 liter containers with speeds up to 700 bottles per minute.
- Up to 72 filling valves
- 2-to-1 filler-to-capper transfer ratio
- Gear drive system with no lubrication required
- Optional Semi-Automatic One-Way Recovery Trough, Tri-Line Extended CIP Valves, class 100 HEPA clean room, Microb-Blaster, Sanibar System, and so much more...
- Highly polished stainless steel construction
- Rotary Rinser, Capper, Filler configurations available
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ISOBARIC FILLING MACHINE FOR CARBONATED WATER AND SOFT DRINKS
- High filling performance
- Precise filling levels
- No size changeover for PET bottles
- User-friendly and low-maintenance
The ISO-JET soft drinks-water system was designed for filling also at ambient temperatures with innovative special features. Filling takes place at high speed. Size changeover is not necessary for PET containers - only for glass ones.
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12-Head (2x6), POP, Clean Top, net weight filling, push-back-clean systems for 1/2L to 5L containers.
With a PASE Group dual push-back design, you can produce on one fill station while you clean and prepare the other fill station for your next batch. Changeover between batches in as little as 5 minutes. With this PASE Group design, you'll practically eliminate lost production time spent on cleaning.
Net-weight filling ensures accuracy.
Fill head spacing and nozzle design can be customized to fit your containers.
Versatile! Fills most sizes from pints to pails.
Fill head quantity can be varied to meet your fill rate needs.
Clean-top design makes cleaning easy...no more mess, no more messy drip pans.
Quick change scale decks for fast container changeover.
Servo-driven design for faster, accurate fill cycles.
Filler tanks can pressurized with a blanket of inert gas to protect products that are sensitive to oxygen.
Removes the need to manipulate fill carts.
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Four different filling technologies give many solutions for liquid filling applications. From water to heavy lotions and creams, level sensing to gravity/vacuum filling, PneumaticScaleAngelus has a machine for every need.
- Widest variety of filling technologies in the industry
- Flow meter, level sensing, gravity/vacuum, liquid net weigh and liquid auger fillers
- Stand alone machinery or monoblock/tri-block
- Extensive engineering capabilities to tailor machines to your specific application
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FILLING MONOBLOCS
Complete range of rinsing-filling-capping monoblocs for still and carbonated water, soft drinks, milk, beer, tea and fruit juices. Available in both mechanical and electronic version. All the monoblocs are designed to guarantee a high operating flexibility, efficiency and fast change-over operations. We pay big attention to the sanification of all the filling process components.
PRODUCT PREPARATION
Product preparations systems such as saturators, traditional and automatic mixers with massic control. Easy-to-use applications with high finished product qualitative standards.
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The filling system with flowmeters is recommended with the following liquid products:
Chemicals (cleansing products, disinfectants etc.)
Car maintenance products (anti-freeze, etc.)
Cosmetics (body lotions, shampoo, liquid soap, etc.)
Food (yogurt, ketchup, mayonnaise, different sauces, etc.)
Products with a minimum conductivity equal to 5 ?S/cm.
The Guja E basic configuration is provided with the with the following modules:
- Filling system with magnetic or mass flowmeters. [more info]
- “Non-drip” and “anti-foaming” nozzles connected to the related pumps. The provided nozzles are suitable to the product to be filled. The nozzles are entirely manufactured in stainless steel AISI316, and they can be easily disassembled to facilitate the sterilization operation. The pipes connecting the filling heads to the related pumps are manufactured in a material suitable to convey the product to be filled.
- Electrical height adjustment through hand wheel to easily adjust the nozzles to different bottle sizes
- Product hopper with different capacities according to the request. It can be connected to the customer’s storage tank.
- Control panel with touch screen for the intuitive setting of machine functions.
- Conveyor system with resin or stainless steel chain and guide rails adjustable to the bottle size. Stainless steel supporting structure. Drive unit with idler is available on demand.
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CORROSION PROOF MODEL - (Super Duplex) :
CHARACTERISTICS OF THE FILL ENVIRONMENT - ANTI-CORROSION DESIGN:
The machine is completely closed and the fumes developed during fill are sucked out and channeled and disposed of in accordance with the laws in force at the customer location. Moreover, the machine is furnished with a pure air feeding system that distributes clean air to all the parts that cannot be manufactured out of non-corrosive materials, for example the drive components.
It is up to the customer to furnish appropriate required tubing for both the removal and disposal of the sucked out fumes, and the input of clean air to the pure air feeding system.
CONSTRUCTION CHARACTERISTICS :
The materials. Plastic materials are used such as PVC CAW or special metal alloys such as TITANIUM, HASTELLOY, or SUPER DUPLEX; or special chemical surface treatments with high quality products such as HALAR. The selection of the materials used is made based on the products to be handled and their agressiveness.
The Base. The base is constructed of carbon steel treated with a thick layer of epoxy paint. The flat top surface is provided with a TITANIUM drain pan for any spillage or drainage of the washing liquids. All the lateral surfaces, such as the safety doors, are made out of PVC CAW or in Super DUPLEX based on the products to be handled.
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High Speed Filler
The Eurostar HS is a mechanical counter-pressure level filler suitable for carbonated and still products in PET or glass bottles. Designed to reach high speeds, it can be configured in different versions according the type of application.
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From bottled water to antifreeze, juice to household products, pharmaceutical to dairy products, Fogg rotary filling systems have proven superior in applications throughout the world. We'll engineer your system to meet your specific production requirements - contoured stainless steel filler bowls up to 9 ft diameter, 90 filling valves, integrated rinser and/or capping systems, machine guarding with HEPA filtration. You can rely on Fogg transfer technology for smooth container handling.
Fogg offers Gravity and Pressure Gravity filling with speeds and neck handling technology to assure optimum production rates. There are Tribloc rinser, filler and capper configurations with enclosure options available.
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Liquid filling machines (liquids, viscous and pasty products)
