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HIGH PRESSURE EFFLUENT FILTER
In difficult drainage environments, where you want to spread the effluent out as much as possible and ensure you do not clog your media, this high pressure filter will act as a second level of filtration and will keep your orifice lines clean. This filter is ideal for filtering solids before they reach the drain field, especially when you are working with advanced systems, pressure dosing systems, or poor soil conditions.The filter installs on the discharge side of any effluent pump. Dual stainless steel screens prevent solids greater than 1/20” from passing to the drain field. This filter is easy to install and requires no special tools to remove it for service. It is accessible from grade level.
FEATURES:
- Plastic construction offers high chemical resistance and durability
- Low profile design takes up less space and allows for greater serviceability
- Protects drainfields from solids
- 316 stainless steel screen with vinyl sealing collar for longer screen, easier cleaning, increased corrosion resistance and tight, no-leak fit
- Large effective screen area for longer filter time between cleaning
- Screen size of 30 mesh
- Easy to install and service
- Installs on discharge side of any Polylok effluent pump
- Independent third-party testing indicates a TSS reduction of 30-40%
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Designed for use as full-flow or partial flow filters and for the low pressure range up to 25/60 bar, medium pressure up to 210 bar and high pressure up to 450 bar, MAHLE pressure filters are ideal for application as main-line filters, flangemounted filters and filters in intermediate plate design. Rugged casings, streamlined design and an extensive range of accessories provide the optimal solution capable of meeting every market requirement.
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Pressure Filtration
Pressure is used to remove small contaminants from the spent coolant. A pump forces contaminated coolant through the filter screen. As the filter continues to run, it builds up a thick residue on its surface, known as filter cake, which traps even smaller contaminants and keeps them from migrating thorugh the filter screen or disposable media.
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Max primary pressure: 18 bar
Temperature: 1/4" - 1/2" -20 - 80° C
3/4" - 2" -20 - 120° C
Material: Housing: Aluminium
Other parts: Nitrile rubber, plastic, steinless steal
The HoseGuard® is a simple, but efficient protection of a broken compressed-air hose. The air supply is shut off immediately by the HoseGuard®, should the volume of air exceed a set value. This "value" is preset by the manufacturer and is of course, set in a way that allows normal air consumption. when using air tools. The HoseGuard® is made so that it ensures a constant bleeding through a tiny nozzle, making the HoseGuard® return to zero position, once the broken hose has been repaired. The HoseGuard® remains closed until the quick-connection for the main pip has been disconnected.
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Solid performance
- Steady pressure dew point
- No freezing of condensed moisture
- No chance of moisture entering the compressed air system.
Simple reliability
- Quality components, generously sized
- Simple and proven design
- Effective control system (hot gas bypass).
Easy Installation
- Plug and play concept
- Single electrical connection
- All units pre-commissioned
- Self regulating.
Minimal maintenance
- Long service intervals
- Few component replacements
- Ergonomic design for fast access to key components.
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The extremely efficient design ensures cost-saving and reliable operation. The technical highlights include: vertical heat exchanger arrangement with condensate flow from top to bottom (correct physics!), stainless steel demister for reliable separation, and a large calming space to prevent condensate carry-over.
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Capacity Range: 10-150 cfm (0.28-4.2 m3/min)
Pressure Dew Point: 38°F (3°C)
ISO Class 4
Cooling Method: Air-cooled
Voltage: 115/1/60, 230/1/60, 230/1/50
Maximum Pressure: 230 psig (16 barg)
Maximum Ambient (air cooled): 113°F (45°C)
Maximum Inlet Temperature: 120°F (49°C)
Refrigerant: R-22 and R-404A
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To customize the total air system for optimum efficiency, Quincy provides both Cycling and Non-Cycling refrigerated air dryers. Cycling dryers are of particular interest for larger systems with fluctuating loads, whereas Non-Cycling dryers are typically best suited for smaller systems or systems expecting fairly constant loads. Either way, one need not look any further than Quincy for time-proven and reliable compressed air dryers.
• Balanced refrigeration control systems
provide reliable and consistent performance
• User friendly control panels provide
operation data and instrumentation
• Microprocessor control on all noncycling
units over 600 cfm and all
cycling units 325 cfm & up allows
system versatility
• Application specific heat exchangers
render low pressure drop and optimum
performance
• Model specific Electronic no loss and
timer drains provide positive condensate
removal
• R-134a and R-404a refrigerants ensure
environmentally friendly operation
• Cold surface insulation improves
thermal efficiency
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BOSSMAN Refrigen Dryers Advantages
High energy saving and reduction upto 90%
Modern technology with high efficiency
Easy and flexible in use
Refrigeration R 134a, as std and R22 on request
Extremely low pressure difference and therefore high over load capacities
Proved concept of highly energy saving heat exchangers
Few moving parts
The low pressure drop
Secure operation upto an environmental temperature of + 50°C.Suitable for hot climates
Integrated condensate drainage systems
Secure operation also at high humidity in compressed air -inlet
Guaranteed Constant Dewpoint and long service life
Low maintenance and always reliable
Maximum safety standards
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Boreas Refrigeration Compressed Air Dryers with Variopulse
The proprietary design of Boreas heat exchangers incorporates large flow channels for low pressure drop, which translates into low operating costs. A built-in cyclone separator with our Ultramat zero-loss drain valve allows for the removal of condensed water without wasting any compressed air. The space-saving design brings cooling air in the front and out the top, allowing the unit to be placed next to a wall with other equipment on either side. All Boreas dryers utilise environmentally friendly R-134a refrigerant and are available in either air- cooled or water-cooled configurations. Volume flows of 1.800 to 28.500 m³/h are covered by the Boreas series.
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The ambient air given off by any compressor always contains water vapour. This depends on the ambient temperature and the relative humidity. When air is compressed, the volume decreases proportionally. This results in condensate formation. Condensate causes corrosion in compressed air pipe line, increases tool wear, faults in pneumatic controls, delayed response time, expensive down time, etc. Compressed air driers are used to separate the condensate and contaminants.
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Refrigerated Air Dryer
General’s Empire Series dryer reduces the moisture content in the compressed air to a 33 - 39 degree dewpoint. The energy you already have in the air is saved by re-heating the air automatically in the dryer after this water has been removed.
The result is dry air that you need for the process without losing the precious energy you have already spent producing the air.
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The distribution unit costs less and can be installed without slopes to drain points, without separators and without condensate drains, but with simple “T” slopes coming directly from the distribution ring.
Lower maintenance costs:
- for the distribution network, as there is no need to clean line separators or check the operation of the drains, which at times may even be spread over very wide areas.
- for machine applications and pneumatic tools, as the absence of condensate eliminates the main cause of breakdowns.
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Solid performance
_Steady pressure dew point
_No freezing of condensed moisture
_No chance of moisture entering the compressed air system.
Simple reliability
_Quality components, generously sized
_Simple and proven design
_Effective control system (hot gas bypass).
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Easy Installation
Plug and play concept
Single electrical connection
All units pre-commissioned
Self regulating.
Minimal maintenance
Long service intervals
Few component replacements
Ergonomic design for fast access to key components.
Significant cost savings
Increased reliability and lifetime of tools and equipment
Reduced pipe work leaks, meaning reduced energy bill
Fewer repairs to tools, machines and pipe work
Less inconvenient breakdowns and stoppages
Minimal chance of product spoilage through moisture carryover
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FD : "The industry benchmark for refrigerant dryers"
Clean and dry compressed air: it is vital to power up your busy production environment. Containing moisture, aerosols and dirt particles, untreated compressed air poses a substantial risk as it can damage your air system and end product.
Incorporating unique, patented technological innovations and extra energy-saving options, Atlas Copco's FD refrigerant dryers provide you with the clean, dry air you are in need of to expand the life of your equipment and ensure the quality of your end product.
Dry air at any time
Space-Saving, Easy Installation
Advanced control & Monitoring solutions
Supreme energy efficiency
Powerful & reliable
Efficient water separation
Unique & effective heat exchanger technology
Proven peace of mind
Built for endurance
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Champion Refrigerated Dryers
CRN Series 10-3000 scfm
Heat Transfer
RNC 10-15 models have the patented static condenser technology that eliminates the need for a cooling fan. These models include an on/off switch, longer power cord (8 ft), a timer operated drain with isolation valve on RNC, a float trap on RNC, and deliver heated outlet air to eliminate sweaty piping.
RNC models 25-50 benefit from our smooth handcrafted all copper heat exchangers.
Only large bore multiple tubes-in-tube designs efficiently split the airflow to acheive the
low pressure drop, high heat transfer.
RNC Series models 75-3000 incorporate heat exchangers crafted from multiple offset layers of press formed AISI 316 stainless steel. Press forming creates peaks and valleys that form media channels that are rich in fluid turbulence. This prevents fouling and maximizes engery efficiency.
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Drying Systems - 201 Series
The Ultra Air 201 Series Refrigerated Dryer provides just that: a competitively priced dryer with consistent pressure dew points (33°F - 39°F), delivered quickly and backed by a five-year warranty.
Every dryer is designed with energy savings in mind. All components are properly sized to assure that no energy is wasted. Ample inside cabinet space and easy access components make for simple future maintenance and adjustments. Since only top quality components are utilized, the 201 Series will give the customer years of uninterrupted service.
Standard Specifications:
Maximum Pressure: 225 PSIG (16 BAR)
Minimum Pressure: 29 PSIG (2 BAR)
Maximum Temperature: 158 F
Voltage: 115/1/60, 208-230/1/60, 220-240/1/50
Power Consumption: 12 Watt Max
Pre-filter Rating: 0.3 Micron (Coalescer)
Afterfilter Rating: 3.0 Micron (Particulate)
Cycle Time: 4 Minutes
Purge Loss: 12%
Air Outlet Conditions: Dry air down to -40 F Dew Point
Power Cord: Standard 8 ft
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Technology : Refrigeration dryers.
Flow rates treated : from 20 to 1,650 m3/h (in accordance with ISO 7183)
Greater flow rates available on request
Pressure Dew point: ¡Ý +3¡ãC.
Type of cooling: Air Water (models ¡Ý 1000 m3/h)
Operating mode: These dryers eliminate the water vapour in the compressed air by reduction of the temperature of the compressed air through the use of a cooling circuit.
Standard equipment:Dew point indicator.Integral automatic drain. Stainless steel heat exchangers (models up to 125 m3/h) or aluminium heat exchangers (model ¡Ý 150 m3/h). Integral microprocessor controller for models ¡Ý 150 m3/h.
R134a refrigerant which respects the environment on all models.
Key points : Compact design. Low operating cost and pressure loss. Simple installation and use. Easy, fast maintenance. Generously sized heat exchangers ensuring an optimum dew point. Energy saving system on all models: control of the operation of the dryer in accordance with the actual demand.
Applications:
Suitable for all users wanting to obtain compressed air meeting class 4 or more of standard ISO 8573.1:2001 (WATER section).
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In classical applications where the air network is not below 0°C or 32°F, the technology of the refrigeration dryer with dew point of 3°C (37.4°F) completely eliminates the water contained in the compressed air.
Using a DW dryer is an guarantee to produce compressed air of the best possible quality
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Low operating costs, modern design and up to 65 % less refrigerant, are surely enough reason to consider the arctic starrefrigeration dryer range when making a decision on your next dryer purchase requirement!
29 models with flow rates from 25 m3/h (15 cfm) to 6600 m3/h ( 3885 cfm) covers the majority of compressor installations. The arctic stardryers are part of a complete product range of refrigerant air dryers. We can supply larger sizes and dryers to work at pressures up to 50 bar.
-Also available 60 Hz version (12 m³/min / 7 cfm - 6600 m³/m / 3835 cfm).
-Higher volumes and high pressure units on request!
Phone: 0049 2054-934-0 (Germany)
-Standard equipment:
condensate drains form the standard
equipment of the AS refrigeration dryers.
Generally all the refrigeration dryers of the series are
equipped with a refrigerant which is not harmful to ozone.
AS 0012 to AS 0540 include required accessories such as
dew-point indication and on/off switch.
AS 0660 to AS 6600 are fitted with a microprocessor
controller and a diagrammatic view of the air and refrigeration circuit.
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Quality
- High reliability attained through the development of the dryers in the CDX range.
- First-class components that have been tested under the worst possible operating conditions.
- Constant dewpoint under any load condition.
- Automatic operation.
Savings
- High energy savings due to low pressure drops throughout the system.
- No wastage of compressed air because of the intelligent automatic discharge of condensate.
- A cleaner compressed air distribution network without leakage.
- Greater reliability and longer life of applications.
- Less maintenance and easier maintenance both due to the reliability of the components and the easy access to any internal component.
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ADX Solutions - VRA - Vacuum Regenerated Air Dryer
Features:
* TSA fixed 8-hour cycle (energy saving variable cycle AutoDew available as option)
* Extensive range of flow capacities from 167 to 17,000 Nm³
* Zero purge loss
* Optimised activated alumina and silica gel layered desiccant bed
* Electric heater and centrifugal vacuum blower at 380/460/600V
* Pressure range 4 to 11 bar g (higher pressure operation available)
* Standard dew point -40°C PDP (-70°C and -20°C PDP available as options)
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SECCANT Regeneration Dryer - Safe and Low Maintenance Drying of Air and Gases
High Pressure Dryer SECCANT
SECCANTReasons for drying compressed air and gases
Compressed air and gases contain moisture and other contaminants that, if not removed from the air stream, may cause serious damage to the compressor system, tools and test pieces. Costly repairs and maintenance can result from accumulated corrosion, icing and dirt. The development of a failsafe, cost effective regeneration dryer for operating pressures of up to 350 bar / 5000 psig is an answer to the rising demand for dry and clean high pressure compressed air and gases.
How high pressure dryers work
Drying of the air and gas stream is achieved through adsorption. The molecular sieve with very large surface area accumulates water molecules from the gas stream. This process is reversible, that is, molecular sieve saturated with water molecules can be regenerated by a desorption process. Regeneration is achieved using a partial stream (maximum 5%) of the already dried medium. The low requirement of air for regeneration is due to the large difference in pressure between the between the operating pressure of 90-350 bar / 1300-5000 psig and the regeneration pressure, which corresponds to atmospheric pressure of 1 bar / 14.5 psi absolute. The regenerating air is channelled through the saturated molecular sieve and regenerates the adsorber by means of the partial decrease in line pressure.
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M&C Universal Filters reliably separate solids, in particular extremely fine particles,occuring in analysis techniques in gas filtration, using very fine, deep-acting filter elements.Thanks to their universal design, the filters can also be used as separators (without a filter element), liquid filters or, with adsorption cartridges, as an adsorption filter. For ambient or medium emperatures up to 180 °C, a stainless steel version FSS or FT-H version can be offered. Heated filters up to 320°C are also available.
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Varian’s Gas Clean Filter System prevents contaminants entering your GC. Contaminants in carrier gas would result in damage to the column, loss of sensitivity, and unnecessary instrument downtime.
The Varian Gas Clean Filter System, which is positioned immediately before your GC, consists of two elements: the connecting unit and a filter. The uniquely designed filter and connecting unit allow for quick replacement of saturated filters while preventing air from entering your system.
Varian Gas Clean Filters are available for three different impurities; oxygen, moisture and hydrocarbons.
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Compressed air is a dependable, flexible and safe energy source. however, the air must be treated before use to ensure that the pneumatic tools last well and works reliably.
An extensive range of filters, regulators, lubricators, pressure gauges, micro-filters, drains, separators and dryers provide solutions for all issues associated with polluants in air pipes.
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To improve the operating efficiency of pneumatic equipment, Kadant Johnson air separators eliminate 99% of entrained contaminants including moisture, pipe scale, dirt and oil. When used on steam service, Johnson separators provide cleaner, drier steam to heat exchangers, steam turbines and other processing equipment that requires clean dry steam.
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Metex OPTI-MESH™ Mist Eliminators are available in a variety of styles and configurations designed to match your process. Styles range from very course or "open" mesh designs to very fine or tight mesh designs.
Mist eliminators maintain the integrity of the plant by capturing fugitive liquids and returning them to the process. Wire mesh mist eliminators are the most commonly used type. They have no moving parts and require little, if any, maintenance. They are available in a broad range of styles, sizes and shapes. Wire mesh mist eliminators are, made slightly oversized and compress to fit snugly into your vessel. This ensures that a good vapor seal is achieved. They can be made from just about any materials as monofilaments, multistrand or multifilament designs.
Wire mesh mist eliminators rely primarily on physical IMPACTION of the droplet onto a fine wire to remove liquid entrained in vapor streams. As the droplet approaches the wire, its momentum will keep it in a straight line than the vapor going around the wire. If the momentum is high enough, the droplet hits the wire, wets it and drains along the wire to where it encounters other collected liquids.
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Separators
Used to remove condensate and/or suspension droplets, as well as other impure substances in installations of steam, compressed air or other gases.
Moisture separators allow dry steam and compressed air, avoiding or preventing the wear of tools and pneumatic equipment, respectively.
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Pneumatic filters, Compressed air treatment
