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To improve the operating efficiency of pneumatic equipment, Kadant Johnson air separators eliminate 99% of entrained contaminants including moisture, pipe scale, dirt and oil. When used on steam service, Johnson separators provide cleaner, drier steam to heat exchangers, steam turbines and other processing equipment that requires clean dry steam.
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Metex OPTI-MESH™ Mist Eliminators are available in a variety of styles and configurations designed to match your process. Styles range from very course or "open" mesh designs to very fine or tight mesh designs.
Mist eliminators maintain the integrity of the plant by capturing fugitive liquids and returning them to the process. Wire mesh mist eliminators are the most commonly used type. They have no moving parts and require little, if any, maintenance. They are available in a broad range of styles, sizes and shapes. Wire mesh mist eliminators are, made slightly oversized and compress to fit snugly into your vessel. This ensures that a good vapor seal is achieved. They can be made from just about any materials as monofilaments, multistrand or multifilament designs.
Wire mesh mist eliminators rely primarily on physical IMPACTION of the droplet onto a fine wire to remove liquid entrained in vapor streams. As the droplet approaches the wire, its momentum will keep it in a straight line than the vapor going around the wire. If the momentum is high enough, the droplet hits the wire, wets it and drains along the wire to where it encounters other collected liquids.
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Separators
Used to remove condensate and/or suspension droplets, as well as other impure substances in installations of steam, compressed air or other gases.
Moisture separators allow dry steam and compressed air, avoiding or preventing the wear of tools and pneumatic equipment, respectively.
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Materials of Construction
This fitting is made of the following components:-
* The body is produced in acetal copolymer
* 'O'Rings are nitrile rubber
* The collet is produced in acetal copolymer with stainless steel teeth
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Sediment collecting strainers "Y" and streamlined flow type, manufactured of grey cast iron PN 16, nodular cast iron PN 16/25, carbon and stainless steel PN 40.
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All stainless steel filter with built-in cyclone separator efficiently removes condensate and impurities from the flow medium, resulting in no moisture droplets and a longer cleaning or replacement cycle.
Operating Pressure Range: 0 - 85 psig
Operating Temperature Range: 32 - 330 °F
Extend Filter Maintenance Cycle
The cyclone separator separates out condensate and dirt, which greatly reduces clogging of the filter and lengthens the time between cleanings and parts' replacement cycles.
Easy Cleaning
5-layer sintered wire mesh filter is reusable and easy to clean.
Eliminates Wet Spots
The cyclone separator separates out and removes the condensate, which allows for the supply of dry steam, so no wet spots occur.
Light-weight, Compact Design
All stainless steel, with a compact, light-weight design.
Equipment related to production in industries such as the food industry, the medical industry and the chemical industry, in which there is direct contact with live steam, such as in steam cleaning equipment and sterilizers.
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Steam filters
Specifically designed for the process industries, 2fi high flow steam filters offer high flow rates and protection of high efficiency process filters from particulate contamination.
These filters are capable of operation up to 300°C(572°F) and the pleated style allows for maximum filtration area, giving low differential pressure and long on-stream life.
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ZANDER Sterile Filters are specially designed to remove all microorganisms and thus produce 100% sterile compressed air. This air can then be used in those processes in which sterility is crucial. The ZANDER Sterile Filter Series "HB" covers a whole range of models, from filters for low air volumes in laboratories or pilot plants to filters for large scale industrial process applications.
--Sterile filter-- for 100% contamination-free compressed air and gases. Sterile filters HB series are sterilizeable in situ using steam up to 142°C for 15 minutes.
Note: it is necessary to dry and prefilter the compressed air before the sterile filter.
Absolute retention rate (air and gases): 0,01 µm.
Recommended temperature range: up to 80°C continuously.
-Standard equipment:
Complete filter including sterile element.
Filter housing made of stainless steel 1.4301 (AISI 304), EPDM housing seal, construction stainless steel inner support, outside polypropylene support.
CE mark in accordance with the Pressure Equipment Directive 97/23/EC (PED) for Fluid Group 2. No CE mark is authorised under Article 3 paragraph 3 for smaller filters. Filters suitable for Fluid Group 1 on request.
--Steam filter-- for the removal of solid particles from a steam flow with temperatures up to 200C. Efficiency at normal capacity: 99,99% (1 or 25). Initial differential pressure at normal capacty: 0,1 bar (D series). Initial differential pressure at normal capacity: 0,025 bar (HS/DPL series). Recommended temperature range: up to 200C continuously.
Standard equipment:
Complete filter including steam filter element. Filter housing made of stainless steel 1.4301 (AISI 304), EPDM housing seal, element made out of sintered stainless steel (D series) or fiberous stainless steel (HS/DPL series). CE mark in accordance with the Pressure Equipment Directive 97/23/EC (PED) for Fluid Group 2. No CE mark is authorised under Article 3 paragraph 3 for smaller filters. Filters suitable under Article 3 paragraph 3 for smaller filters. Filters suitable for Fluid Group 1 on request.
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7000 Series ORIAD®
Internally Heated Desiccant Air Dryers
7000 Series ORIAD® Dryers incorporate our down-flow drying process and state-of-the-art design features unequaled in industry. Using approximately 2% process gas for purge, the ORIAD is the most energy efficient dryer on the market. The key to the ORIAD's energy efficiency is the unique arrangement of evenly spaced heaters within the desiccant bed that ensure complete, uniform heating. Designed for continuous or intermittent service, the ORIAD is also utilized in specialty gas drying such as carbon dioxide in breweries, nitrogen for chemical padding, and hydrogen drying.
* Energy costs are typically 80% less than heatless units and 70% to 80% less than other internal heat reactivated dryers
* Continuous pressure dew points -40°F to -100°F
* Quality components selected to ensure dependability and low life cycle costs
* Low purge requirements make the ORIAD the ideal dryer for installations where compressed air/gas is not expendable for regeneration
Designed from the ground up to serve as an Oil Refinery Instrument Air Dryer, performance and dependability are the benchmarks of the ORIAD design.
Contact Kemp to see how an ORIAD can be customized for your application.
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Legendary CHA Series Heat-Les™ Dryers (1,800-12,100 scfm)
CHA Series Heat-Les™ desiccant compressed air dryer is the most reliable, energy efficient, large-flow heatless dryer available. Standard designs are offered for flows ranging from 1,800 to 12,100 scfm, pressures from 60 to 150 psig, and pressure dew points of -40°F to -100°F. Other sizes and pressures are available upon request. These dryers can be used in continuous or intermittent service, downstream of oil lubricated or oil-free compressors, and are compatible with corrosive, toxic or explosive environments. Every unit we build incorporates our AMLOC® energy management system to assure long component life cycles and maximum energy savings.
Simple design with few moving parts for economical first cost and dependable operation.
Legendary Century Series control valves feature stainless steel internal parts designed specifically for desiccant dryer service and tested to 1,000,000 cycles, bubble-tight.
Patented AMLOC® Energy Management System for maximum energy savings.
Advanced Dryer Control System (ADC) includes a functioning schematic for easy reference to system operation.
Down-flow drying extends desiccant life 5 to 7 years and prevents desiccant attrition during upset (fluidization) conditions.
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In-line vacuum and pressure filters for high air flow rates (units of up to 60,000 litres per minute). These filter elements can be produced with either threaded or flanged attachments, and even special custom versions may be produced to meet client's requirements. Filter elements made of paper, polyester, metallic mesh etc. Stainless steel versions also available.
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Filter:
- Efficient and simple protection of the vacuum generator
- Flow: 6.5 to 720m³/h
- Filling: 1/4 to 4"
- Plastic and paper filter
Advantages :
• Compact, easy to fit
• Dirt accumulation indicator
• Cleaning of the filter cartridge with no vacuum network dismounting
• Negligeable drop of load
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Closed filters with metallic cover for vacuum systems. Easy cover opening for the substitution of the filter element
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Vacuum filters, series FVI
Compatible with pneumatic vacuum generators (venturis) or electric vacuum pumps.
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This range of filters has been specifically designed to operate in conditions of almost absolute vacuum. Each filter is individually tested in order to verify its vacuum sealing capacity and the surface treatments applied are capable of ensuring their optimum condition through time. The filter cartridges are interchangeable with those usually used in this field. The filter screen being made of treated paper with filtering capacity of approx. 5 microns. This is sufficient to guarantee the protection of the vacuum generating pumps under normal working conditions. The filter cartridges need to be replaced when they are found to be either clogged or damaged, their replacement being facilitated by the filter closure system. In addition to the shown filter types, on request we also produce filters having special dimensions, with non-standard inlet and outlet caps, or with filter cartridges made of various materials, to meet special requirements.
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The exhaust from oil sealed vacuum pumps is laden with a fine stable oil aerosol. This pollutant must be removed or serious health and environmental damage may be caused.
Headline vacuum pump exhaust filter housings and coalescing elements completely remove oil aerosols from the vacuum pump exhaust. Available in aluminium and stainless steel, the housings are suitable for flow rates up to 765 Nmþ/hr and give complete security, low back pressure and running costs, and exceptional service life.
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Headline Vacuum Pump Exhaust filter housings are available in two materials:- Aluminium and Stainless Steel. All housings, other than Model 420, provide a captured outlet for the ducting away of the aerosol-free exhaust if required. The choice between Aluminium and Stainless Steel will depend upon the chemical composition of the exhaust. If the temperature can exceed 120°C, or if corrosive chemicals are present, stainless steel should be used. All housings are rated at 2 bar pressure at their maximum pressure rating.
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Headline Vacuum Pump Exhaust filter housings are available in two materials:- Aluminium and Stainless Steel. All housings, other than Model 420, provide a captured outlet for the ducting away of the aerosol-free exhaust if required. The choice between Aluminium and Stainless Steel will depend upon the chemical composition of the exhaust. If the temperature can exceed 120°C, or if corrosive chemicals are present, stainless steel should be used. All housings are rated at 2 bar pressure at their maximum pressure rating.
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Vacuum pumps are used in a variety of applications from manufacturing processes to medical devices. In general, a vacuum pump provides high quality, reliable performance and is a low maintenance piece of equipment. Vacuum pumps convert mechanical energy into pneumatic energy by evacuating the air contained within a system. They use the same pumping mechanism as air compressors except that the unit is installed so that the air is drawn from a closed volume and Exhausted to the atmosphere.
In a compressed air system the compressor inlet is usually at atmospheric pressure, whereas in a vacuum system, the outlet is at atmospheric pressure.
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Strong filtration chain:
Energy efficiency and cost effectiveness are what count
Air-oil separator elements:
Minimum pressure losses guarantee long service life and high energy efficiency. Low residual oil content protects man and the environment.
Air filters:
Prevent dirt from being sucked into the vacuum pump, and hence unnecessary wear. They ensure the long service life of all filter systems in the vacuum pump. Minimum pressure losses guarantee energy efficiency and long service life.
Oil filters:
Clean oil prevents wear in the vacuum pump and extends the service life of the air-oil separator element.
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Pneumatic filters, Compressed air treatment
