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The G•ONE can be used for water based coolants (emulsions) and straight oils for low to medium loads of oil-mist. It is not suitable for any smoke collection. Typical operations are:
• Driling
• Turning
• Miling
• CNC operations
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* Modular design provides optimum field flexibility and short manufacturing lead time - have it your way fast!
* Heavy duty carbon steel construction for long life - Module constructed of 7 gauge carbon steel. Door, hopper, inlet and panels are all 10 gauge steel.
* Baked on, durable alligator green powder coat paint - All carbon steel components are 5-stage acid washed prior to powder coating for maximum paint adhesion. Painted inside and outside for unsurpassed weather and corrosion resistance.
* Vertical design of the Farr filter cartridges provides more efficient pulsing of dust, thus eliminating uneven dust loading associated with horizontally mounted cartridges.
* High entry cross flow inlet eliminates upward can velocities associated with traditional hopper inlets. The channel baffles installed in the inlet protect the filters from incoming dust and separate the larger particles directly into the hopper, reducing the load on the filters.
* The Gold Series utilizes Gold Cone® cartridge technology to deliver clean air and long life while utilizing the smallest floor space of any dust collector available today.
* Multiple filter media and pleat spacing options are available to best suit your specific application and dust.
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Due to the star-shaped pleat of the filtering material, it is possible to have a large filtering surface in a small volume. It is used to obtain high separating degrees, even with super-fine dusts.
Uses: dedusting - finishing after bag or pocket filter - purification of compressor room....
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Cartridge Filter Systems, a revolutionary concept, changed the way filter systems performed. The usual limitations to the filtration efficiencies offered by conventional bag filter systems and the related maintenance problems suddenly vanished.
APPLICATIONS
Cartridge Filter Systems (CFS) have several applications:
- Dust collection, pneumatic conveying, central vacuum cleaning systems, etc.
- In the industries where cleanliness of high order is expected (e.g. clean room applications), CFSs are used in the dust collections and pneumatic conveying applications.
- In the tissue culture, aquaculture, pharmaceutical, chemical, pesticide, premium sugar, decorative laminates, printed circuit boards, diffusion labs, etc. the dust has to be eliminated and only CFSs meet the requirement.
- For powder coating paints - in their manufacturing or painting process - CFSs are very useful. After pulverizing in a mill the powder paint has to be removed and collected pneumatically, at the end of which a CFS can collect all the paint. Similarly, paint can be recovered efficiently in the painting process. A special benefit that CFSs offer is the quick change-over when the colour is to be changed.
- In the coated paper industry, where high quality paper is manufactured, presence of dust in the environment can be detrimental to the quality of the end product. Collection of dust from the buff rolls (cotton bowls) with cartridge filter systems prevents re-entrainment of the dust into the atmosphere
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NPF higher pressure cartridge filter
The NPF reverse jet tubular cartridge filters was developed for continuous operation in industrial process dust collection applications with a working vacuum up to 30,000 Pa. It is available in four convenient sizes.
Key features
• Typical airflow volumes from 2000 to 7500 m3/h.
• High efficiency exceeds 99.93% in normal applications
• Robust weatherproof bolted construction
• Galvanized body and hopper for long life
• ATEX compliant for explosive dusts in categories St1, St2 and St3
• Quick release galvanized steel waste bin
• Easy servicing from unit front
Typical dust control and process applications
• Centralised solution for welding stations
• Metal cutting operations, eg. plasma cutting
• Serving processes with long or small diameter ducting
• Multiple work stations served by flexible arms with focused hoods
• Dust extraction for all dry free flowing powders and granular material
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FSX SOLUTIONS - Engineered Flanged Filters
Features:
* Coalescing, particulate and hydrocarbon filtration
* Standard flows up to 17,000 SCFM
* Standard flanged connections from 2" to 12"
* Standard and customized models available
* ASME and CRN
Standard models:
* 2" to 12" flanged connections
* Free Standing XZ Series or Inline XT Series Filter
* Stainless steel internal parts for maintenance-free operation
* Differential pressure indicator
* Corrosion allowance
* Automatic Float Drain
Customized models:
* Larger flows/higher pressures
* Stainless steel construction
* Vacuum applications
* Electronic drains
* Activated carbon tower
* Certifications:
Lloyd's Register, ABS, CNR, CPV
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Remove bulk water from your compressed air or gas system
Bulk water, which exists in air or compressed gas systems, causes corrosion of piping, damage to valves, cylinders, pneumatic tools and machinery, and reduces the effectiveness of aftercoolers/heat exchangers. Over 99% of bulk water can be easily and economically removed by installing a type XWS Water Separator. Your compressed air and gas system will operate much more efficiently with reduced downtime and maintenance costs. This upgrade will also improve the effectiveness of aftercoolers, refrigerant dryers, filters and other downstream equipment.
Options:
* Automatic float drain
* External electronic drain
* High pressure versions
* Stainless steel construction
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Headline Disposable In-Line Adsorbers consist of nylon bodies filled with granular adsorption material with integral inlet and outlet filter pads. Four sizes are available, containing from 6cc up to 120cc of adsorbent.
Flow rates are the same as for grade 50 elements in the same size bodies. However, with adsorption, more important considerations will be the volume of adsorbent and the contact time.
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Compressed air always contains moisture, traces of compressor oil and dust particles.
These impurities can lead to serious problems. Corrosion pockets or deposits build up in air tools and equipment. This makes them operate less efficiently and reduces the quality of the products manufactured. Maintenance work becomes necessary and costly downtimes occur.
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Dryers for compressed air with refrigerant circuit of the “LB - Little Bear”, “GB - Great Bear" and “Pole Star” series. There are 22 models whose capacity ranges from 36m3/h up to 10.800 mc/h. Either the R 134A or R 407C or R404a ozone-friendly refrigerant is normally used. The program is completed with Filters for compressed air "FH" series, , Manual, Electronic and Capacitive condensate drains.
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The demand for 100% clean and dry air is becoming more and more essential because of both environmental demand and in order to prolong the lifetime of your equipment requiring compressed air.
To ensure both clean and dry compressed air, JUN-AIR offers three types of dryers: adsorption dryers, membrane dryers and CO2 dryers, which are - unlike many types of dryers in the market - designed for continuous operation.
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KZP Series
Blower Purge Desiccant Air Dryers
(500 - 4,300 scfm)
KZP Series, Blower Purge Desiccant Dryers are 100% efficient at delivering full supply-side compressor capacity. As compressed air generation tends to be the most costly utility within a facility, KZP Series users benefit from the ability to purchase a less expensive air compressor and a 20% reduction in air compressor energy consumption. Eliminate purge air loss to align supply-side equipment with demand-side requirements to optimize your air system.
* Ambient air used for regeneration - no process gas lost to purge
* Quality process control valves provide dependable operation
* Optional Energy Management System for maximum energy savings
* Pre-mounted prefilter and afterfilter (other mounting options are available: duplex, block and bypass valves)
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high quality air for laboratories, food processing, robotics, telecommunications, laser applications
electronic instrumentation and control
compressed air systems operated at temperatures of less than 3°C
sawmills, ready-mix concrete plants, quarries, chemical and pharmaceutical industries
ALC adsorption dryers provide hi|gh efficiency continuous operation. Upline and downline filtration with automatic purge are fitted as standard, enabling the dryers to provide dry, dust-free air.
Advantages of ALC dryers:
Dependable continuous operation at maximum capacity
Desiccant changes colour when saturated, enabling the dew point to be monitored
Low pressure drop
Columns pressurised regularly and progressively ensuring constant output pressure and long desiccant life
Tough, compact epoxy-coated steel casing
High quality silencers keep noise levels below 78 dB(A)
Upline fiitration: 0.01 micron with submicron filter, downline filtration: 1 micron
Simplicity and low maintenance costs. No-mess desiccant cartridges are quick to replace.
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DHA Series and CDA Series Heat-Les™ Dryers (60-1,600 scfm)
Critical applications and hostile environments challenge common industrial dryer designs. DHA Series (-40°F) and CDA Series (-100°F) dryers deliver unrivaled performance and reliability through standard and customized orientations. Pre-configured dryer packages range from a basic fixed-cycle unit to a high pressure, corrosion-resistant model. Every unit we build incorporates our AMLOC® energy management system to assure long component life cycles and maximum energy savings
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ADR 100 ADR 140
Capacity (l/min.) 10.000 14.000
Electric tension (Volt/Hz/Ph) 400/50/3 400/50/3
Air connection ('') 2 2
Dimensions (l x w x h, cm) 86.5x101.7x110 86.5x107.7x110
Weight (kg) 260 293
Coolant R 134 a R134 a
Ordernr: Code
39629 ADR 100 B
39630 ADR 140 B
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Clean and dry compressed air: it is vital to power up your busy production environment. Containing moisture, aerosols and dirt particles, untreated compressed air poses a substantial risk as it can damage your air system and end product.
Incorporating unique, patented technological innovations and extra energy-saving options, Atlas Copco's CD dryers provide you with the clean, dry air you are in need of to expand the life of your equipment and ensure the quality of your end product.
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Mikropor VT/MB dryers are the industry leading non-cycling refrigerated dryer for compressed air. VT Refrigerated Air Dryers are designed for European market requirements. MB Refrigerated Air Dryers are designed for the North American market requirements.
With over 25 years of use around the world, Mikropor dryers have proven to be easy to maintain and very durable. With leading refrigeration components, the unique Mono-Bloc heat exchanger and environmentally friendly refrigerants, MB & VT dryers consistently deliver 38° F dewpoint.
FULL RANGE: Mikropor offers a variety of VT/MB dryers - equipped with the Mono-Block Heat Exchanger - to meet a full range of capacity and power requirements.
VT/MB dryers feature the high-performance, industrial strength, Mono-Block Heat Exchanger - the world's most unique and proven design that guarantees consistent dewpoint performance at 0-100% capacity.
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Compressed air systems for commercial vehicles have to be protected against internal corrosion - and also against freezing under extreme climatic conditions - so as to maintain their functional reliability. The air dryer extracts the humidity contained in the ambient air from the compressed air; oil and impurities are separated via a filter integrated in the filter cartridge. MAHLE air dryers provide reliable protection against disturbances and premature wear of the entire compressed air system.
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Drying Systems - LFT/LFE/LFA Series
Ultra Air Heatless Regenerative Dryers delivers a -40 F PDP, a dewpoint lower than that required by the Instrument Society of America. In colder climates, weather can negatively affect productivity by literally freezing and completely blocking outdoor air lines. Instrument air requires a quality of air that only a Regenerative type dryer can deliver. Therefore, whenever lower dewpoints are required for outdoor piping, instrument air, process air or gas drying, the Ultra Air Regenerative Dryings are the perfect solution.
Features:
Generous quantities of activated alumina desiccant
Centrally mounted pressure gauge and relief valves on each tower
ASME inspected and stamped and CRN registered pressure vessels (100 CFM and above)
Purge air mufflers to reduce exhaust noise
115-160, NEMA 4x electrical
Repressurization of regenerating tower before it goes on drying cycle to prevent desiccant dusting.
-40º F pressure dewpoint (lower dewpoint available)
Control air filter
Low pressure drops (3PSID maximum)
Fail safe mode
Dryer sequence lights
Reliable and proven inlet air control valves and purge valves assure years of reliable shifting of towers and proper dryer operation (Lifetime Warranty) LF Series 25-620 CFM.
1 year warranty
NEMA 4x
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A full range of compressed air dryers including refrigeration and desiccant modular and twin tower dryers.
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Compressed air is an important provider of energy for industry; what is often overlooked however is the need to provide quality treatment for this air. Compressed air contains condensate which, when cooled, will turn into water, causing extensive damage to both the compressed air network and the finished product itself.
WDRD refrigeration dryers actively remove this condensate to achieve near perfectly dry compressed air. The benefits are notable: less system downtime, reduced costs and maintenance, and an improved finished product. WDRD, thanks to its PlusPack heat exchanger (patent pending) and the most compact dimensions on the market, will prove a major asset in your factory.
* "Plug & Play" Design for Easy Installation and Operation
(WDRD10 - WDRD125)
* Small Space Saving Design
* Oversized Demister Separator Resulting in Excellent Liquid
Removal Over all Operating Conditions
* Low Pressure Differential Across The Dryer (1.45 PSIG Average)
* Environmentally Friendly Refrigerant
* Oversized Condenser to Operate in Ambients to 122°F (50°C)
* All Models Incorporate a Dewpoint Indicator
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Air Dryer for Commercial Vehicles
Trucks installed with air-brakes apply the brake using compressed air supplied from the compressor, although the water content of the compressed air can cause rust and/or freezing in any equipment in the air brake system, leading to malfunctioning of the vehicles. The air dryer acts to remove any water content from the compressed air and delivers dried air into the air brake system. Nabtesco's air dryers have been adopted by all the heavy-duty truck manufacturers in Japan.
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Refrigerated Air Dryer: IDFB, IDF
IDF refrigerated air dryer series, in compliance with the Montreal Protocol Regulations, uses refrigerants R134a and R407C to prevent any damage to the earth's ozone layer. (Medium size series use R22). Series IDF can accommodate an inlet temperature of 40°C. System efficiency is improved by using a high performance heat exchanger.
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The subminiature filters are ideal for a broad range of industrial, medical, and instrumentation applications. The disposable filters are designed to remove most particulate contaminants in compressed air systems. The filter media, a Dutch Weave 316 stainless steel screen, is available in 5, 25,43, and 73 microns. The maximum supply pressure is 125 PSI.
Three models are available: The F-950 Series Filter has barbs for 1/16” or 1/8” I.D. tubing. The F-960 Series Filter is encased in a 10-32 UNF male threaded housing with a barb for 1/16” or 1/8” I.D. tubing. The F-970 Series Filter has the largest effective filter area and is encased in a 10-32 UNF female threaded housing.
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Air treatment system: filter, regulator, lubricator
- A modular, compact range for all types of pneumatic circuits
- Quick mounting and connection on installation: filter, regulator and lubricator functions in a "single unit"
- Lightweight and robust for direct fitting on rigid conduits
Accessories: Softstarter cut-off valves, padlockable manual isolating valves, bypass modules.
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After compressing the air, the concentration of particles and moisture increases. This creates an abrasive mixture that can cause extensive damage.
Instruments and tools can malfunction, spray painting and breathing air can be rendered unusable, maintenance costs will increase and products will be spoiled.
The range of Atlas Copco's DD - PD - DDp and QD filters, when used in the correct combinations, will provide high quality air from 9 to 7200 l/s at nominal working conditions.
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Features:
- Integrated monitoring of the useful lifetime of the filter element to automatically indicate the optimal time of element change
- Easily readable, informative display
- Potential free contact for relaying a fault signal to a control centre
- Condensate discharge at the rear through elbow connector, ideal for installation close to a wall
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Compressed Air Filter
Sizes Available: Miniature Series 1/8", 1/4" NPT, Compact Series 1/4", 3/8", 1/2" NPT, Large Series 1", 1-1/2" NPT
General purpose filter removes water, dirt and dust from the air line.
Manual and Automatic drain types available. The automatic drain operates only when flow change occurs.
Bowl available in transparent polycarbonate or metal zinc die cast.
Filter Element size: Miniature: 5, 25, 100 micron, Compact: 5, 25, 50 micron, Large: 5, 50 micron
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Cube 100 Regulator
Max. primary pressure: 12 bar/170 psi
Temperature range: 0-60 °C
Pressure gauge connection: G 1/4"
Outlet pressure range: 0-10 bar
Weight: 1235 g
Material: Housing: Aluminium
Top cover: Glassreinfoced polyamid
Other parts: Nitril rubber - Brass
Cube 100 Regulator is a single-acting selfrelieving piston regulator. The regulator is inlet pressure compensated. The regulator is designed for use with compressed atmosphaeric air.
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As the world’s leading air treatment technology company, Ingersoll Rand set out to find a better way. The solution: re-defining compressor air filter performance and maintenance using proactive time-based element replacement. Ingersoll Rand’s next generation of compressed air filters features our new Element Replacement Indicator (ERI) –an illuminating approach to filter maintenance that yields real, measurable benefits for you, for your company and for our environment.
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Pneumatic filters, Compressed air treatment
