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Compressed air has many advantages in terms of safety, flexibility and economic use. However, more stringent requirements are continuously being made on the quality of compressed air Airpress compressed air filters are deliverable for many
applications, are easily maintained and are fitted with a differential pressure guage.
This allows easy evaluation of the filter quality and therefore the correct moment to replace the element. The compressed air filters are housed in an aluminium casing with a plastic coating. All filters are provided with an automatic condensate/oil valve, which can also be operated manually. The filters are designed for an operating pressure of 16 bar (Spare element = Item number/E)
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Air treatment system: filter, regulator, lubricator
- A modular, compact range for all types of pneumatic circuits
- Quick mounting and connection on installation: filter, regulator and lubricator functions in a "single unit"
- Lightweight and robust for direct fitting on rigid conduits
Accessories: Softstarter cut-off valves, padlockable manual isolating valves, bypass modules.
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After compressing the air, the concentration of particles and moisture increases. This creates an abrasive mixture that can cause extensive damage.
Instruments and tools can malfunction, spray painting and breathing air can be rendered unusable, maintenance costs will increase and products will be spoiled.
The range of Atlas Copco's DD - PD - DDp and QD filters, when used in the correct combinations, will provide high quality air from 9 to 7200 l/s at nominal working conditions.
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Compressed Air Filter
BOSSMAN filters unique benefits
Filtration of oil, water aerosols, dust and dirt particles to 0.01 micron, the best achievable in industry.
A constant efficiency of 99.99999% at 0.01 micron unaffected by liquid particle contaminations.
Versatile range of simple installation housings featuring good dynamics in Carbon steel, Stainless steel and aluminium with accessories like Service life indicator, Differential Gauge supplied at no extra cost.
One year unique unlimited warranty on elements with Prefilter-Finefilter combination.
Seven year warranty on housings against design, material and workmanship.
A negligible pressure loss with high dirt holding capacities make it possible to have a smaller filter.
Filter systems available for solving conventional and demanding filtration problems in the industries like Pharmaceuticals, Breweries, Electronics, Space, Nuclear energy food processing,Fertilizer and General Engineering Industries.
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HD High Pressure Filters
HD high pressure filter housings are designed for compressed air and gas applications up to 400 bar. Each housing can accommodate any of our standard range of filter elements for your specific need. Flow capacities from 30 to 720 m³/h nominal at 7 bar g are available. Modifications on request.
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Even in a new installation compressed air is a heavily contaminated product. Dirt is ingested through the compressor inlet, oil is carried over from the piston, and water condenses out at the higher pressures. The demand for more sophisticated and reliable pneumatic systems can only be met by ultra-clean compressed air.
A well-designed coalescing filtration system will essentially remove all solid and liquid contamination, with minimum maintenance and operating costs. Headline coalescing filters remove 99.99% of solid and liquid particles and aerosols down to 0.1 micron, producing truly clean compressed air.
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General Description
316 stainless steel filter for filtration of compressed air in the offshore, food, pharmaceutical and allied industries. Large 40 micron standard element with manual or automatic drain for the removal of liquids and solids.
- Large flow paths minimise pressure drop. 316 Stainless steel throughout.
- Large stainless steel element.
Operating Fluids
- Gases, air, inert gas, sweet (natural) and sour gases.
- Ingress protection Heavy seas / on deck rating
Technical Data
Working Temperature:
- Ambient temperature -20ºC to +80ºC (-4ºF to +176ºF)
- Low temperature version -50ºC ( -58ºF)
Ports:
- 1/4", 1/2", 3/4" and 1" NPT and BSP
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FSX Solutions - Cast filters
Features:
* Cast aluminum construction
* Available connections from 1/4" NPT to 3" NPT
* Pressures up to 725 PSIG
* Flow capacities from 30 to 1650 SCFM
* Internal and external corrosion protection
Available with differential pressure gauge, float drains, zero-loss drains, manual drains or oil indicator (for activated carbon filtration) etc.
Typical Applications
Coalescing water/oil removal:
* Compressed air and gas system protection
* Dryer protection
* Paint spray booths
* Air tools protection
* Point of use
Particulate removal:
* Desiccant dryer after-filter
* Prefilter to coalescer
* Systems with higher particulate concentration
* Particulate protection for non-lubricated systems
Hydrocarbon vapor removal:
* Odor removal
* Food packaging
* Powder paint systems
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After compressing the air, the concentration of particles and moisture increases. This creates an abrasive mixture that can cause extensive damage.
Instruments and tools can malfunction, spray painting and breathing air can be rendered unusable, maintenance costs will increase and products will be spoiled.
The range of Atlas Copco's DD - PD - DDp and QD filters, when used in the correct combinations, will provide high quality air from 9 to 7200 l/s at nominal working conditions.
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After compressing the air, the concentration of particles and moisture increases. This creates an abrasive mixture that can cause extensive damage.
Instruments and tools can malfunction, spray painting and breathing air can be rendered unusable, maintenance costs will increase and products will be spoiled.
The range of Atlas Copco's DD - PD - DDp and QD filters, when used in the correct combinations, will provide high quality air from 9 to 7200 l/s at nominal working conditions.
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After compressing the air, the concentration of particles and moisture increases. This creates an abrasive mixture that can cause extensive damage.
Instruments and tools can malfunction, spray painting and breathing air can be rendered unusable, maintenance costs will increase and products will be spoiled.
The range of Atlas Copco's DD - PD - DDp and QD filters, when used in the correct combinations, will provide high quality air from 9 to 7200 l/s at nominal working conditions.
DD range:
Coalescing and particulate filters for general purpose protection, removing liquid water and oil aerosol to 0.1 mg/m (0.1 ppm) and particles down to 1 micron.
DDp range:
Particulate filters for dust protection, removing particles down to 1 micron.
PD range:
High efficiency coalescing and particulate filters, removing liquid water, oil aerosol to 0.01 mg/m (0.01 ppm) and particles down to 0.01 micron.
QD range:
Active carbon filter for removal of oil vapours and hydrocarbon odours with a maximum remaining oil content of 0.003 mg/m (0.003 ppm) to be installed after a PD filter.
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Compact module
•The main dimensions (width and depth) ofF.R.L. devices have been integrated into a com-pact module. Accurate assembly dimensionsare obtained with simple calculation.
Long-life element
•This element incorporates CKD's originalchemical fiber structure (patent pending), whichhas a rough surface and gradually becomesfiner toward the inside. Clogging is greatly re-duced, and the element life is greatly extended.There is no worry of rust forming.
Embedded pressure gauge for saving space
•The conventional protruding pressure gaugewasted space on the front, and endangeredpersonnel. A neat design and safety have beenrealized by embedding the pressure gauge intothe body.
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CFF Series Filters 1942
Quality is Built into Every Housing
* Epoxy coated interior and exterior heads and bowls
* Threaded condensate discharge connection
* Bayonet head to bowl connection up to 170 scfm (289 m3/h)
* Thermoset polyurethane liquid level indicator
* Every housing tested to a 5:1 factor of safety
Quality is Built into Every Filter Element
* All stainless steel inner and outer cores
* Complete seam welded cores having a burst pressure of 65 psid (4.5 bar)
* Coated foam sleeves providing protection against chemical attacks
* 100% silicone free
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FRL's - Delta 901 Series Premium Filters
The Numatics Delta Series%u2122 offers premium filtration for applications which require high flows. The standard aluminum end caps on every element, premium manual drain, seals made of Viton®, and available 3 micron internal pleated prefilter sets the Delta Series%u2122 apart from other competitors.
Features:
Inner core - Prevents element from collapsing in backflow conditions
Optional internal pleated prefilter - 3.0 micron media protects the fine borosilicate fibers from large particles, extending the life of the coalescing media
Inner media wrap - Allows crossflow of gas which initiates the coalescing process
Media - Three coalescing media choices for best performance. Proprietary glass fiber blend combines low differential pressures and high efficiencies with maximum holding capacity (3 micron particulate and adsorbing grade also available)
Outer media wrap - Allows crossflow of gas and improves performance
Metal retainers - Supports the media both inside and outside during pressure spikes or high differential pressures
Drain layer - Large pore fibers allow the large coalesced liquids to drain to the bottom of the bowl
End caps - Aluminum end caps provide sturdiness and durability. The design of the bottom caps make inserting a new filter element easy.
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The 10F Miniature Coalescing Filter is designed to remove 99.9% + of the liquid aerosols, both water and oil, and submicron particulate matter from your pneumatic system. These filters will provide oil free air for applications such as spray painting, air gauging, pneumatic instrumentation, printing, and packaging.
FEATURES:
Removes Liquid Aerosols & Sub-Micron Particles
iquid Gravitate to the Bottom of the Element & Will Not Re-Enter the Airstream
Interchangeable Twist & Automatic Pulse Drain
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Compressed air filters as well as sterile air and liquid filters and filter elements are available now.
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Flow rates:From 36 m3/h to 3,600 m3/h (flow rates shown @ 7 bar)
Maximum service pressure:16 bar
Filter connection: BSP (NPT optional)
Innovative design : The SC range of compressed air filters was designed to meet current and future requirements as regards compressed air quality. The aerodynamic technology used provided the means to optimise the flow trajectory in the filter body and the filtering element. This technological development provides the means for significantly reducing pressure losses but also for using the whole of the filtering surface. The reason for this is simple: it is by optimising the flow trajectories that system operating costs can be reduced.
The SC range is available in 5 levels:
1. SCF grade: High efficiency general protection,
2. SCH grade: High efficiency oil removal,
3. SCR grade: General Purpose Dust Filtration,
4. SCHR grade: High efficiency Dust Filtration,
5. SCC grade: Elimination of oil odours and vapours.
Standard equipment: Alochrome and dry powder epoxy coating for total corrosion prevention protection. Compact design of the aluminium filter body and element for a smaller, more compact and lighter filter providing simple, fast and clean maintenance. Deep bled Pleating media type filtering element: filtering surface 4.5 times greater than that of a normal filtering element and an increased impurity retention capacity.Automatic drain.
Applications:
Suitable for all users wishing to obtain compressed air meeting the classes defined by standard ISO 8573.1:2001 (PARTICLES AND OIL section).SO 8573.1:2001
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High efficiency filter / regulator air set for the highest quality compressed air for instrument and control systems.
- Eliminates problems due to poor air quality.
- 100% water removal at line temperature.
- Solid particulate removal to 0.01 micron.
- Oil aerosol removal to 0.01 mg/m3
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The network filters are one of the most important part for the protection of your air treatment equipment and the filtration of oil vapor and residual dust contained in compressed air.
By using network filters, a total quality is guaranteed from the beginning of compressed air production. You don’t need specific protection for your downstream production equipment
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Air Preparation
SMC’s air preparation (FRL) products offer a wide variety of filter, regulator, and lubricator combination units as well as ambient dryers, booster regulators, mist separators, and a wide range of accessories. Obtain energy savings, with higher flow rates and eight size options to ensure optimum performance for every application. Cleaner environment with small Micron Filtration as standard to meet every application need. Reduced downtime with simple assembly and maintenance. Integrate electronic pressure switches, lock out valves and "soft starts" for complete control over your pneumatic supply.
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Air preparation units, normally include Filter, Regulator and Lubricator etc. and are installed in industrial plants and machines to clean the air of contaminants, water etc., to regulate the pressure and to lubricate the various cylinders, valves, air tools or the like.
Filter MINI-MINI, MINI-CUBE, MIDI-CUBE and Cube-3
Our mechanical filters remove impurities and water from the compressed air. The water separation capacity at 95% is remarkably high. The filter elements are available in 2 different sizes - 30my and 5my, however, for MINI-MINI, MINI-CUBE and MIDI-CUBE the size of the filter elements is 25my and 5my.
3 types of drains are available for the draining of the bowl
Manual drain: The water accumulated at the bottom of the bowl is drained manually by loosening the retaining ring on the drain.
Automatic drain: The drain is working according to the "seeping principle" I.e. the water separated is continuously percolating through a Ø 0.2mm nozzle hole in the valve - only 2-3 litres/min. at an inlet pressure of 6 bar.
Semi-automatic drain: The water accumulated will only be drained when the bowl is no longer under pressure. The closing devise is spring loaded and will close at a pressure of 0.9 bar. The semi-automatic drain can under pressure be operated just like the manual drain.
Regulator MINI-MINI, MINI-CUBE, MIDI-CUBE and CUBE-3
These regulators are designed according to the diaphragm principle and are self-relieving, ensuring that the set pressure is not exceeded. Furthermore the MIDI-CUBE and CUBE-3 regulators are inlet pressure compensated, ensuring a constant outlet pressure even at great variations of the inlet pressure.
All regulators are available with special springs for different pressure areas:
0 - 2 bar / 0 - 28 PSI
0 - 4 bar / 0 - 141 PSI
0 - 8.5 bar / 0 - 120 PSI (MINI-MINI and MINI-CUBE standard)
0 - 10 bar / 0 - 141 PSI (MIDI-CUBE and CUBE-3 standard)
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Filter - Regulator - Lubricator
Port Sizes 1/8" NPT thru 1" NPT
Individual components as well as multiple combinations available!
See Catalog for details.
Features:
6 Port Sizes (1/8" to 1")
Temp Rating -23° to 125°F (-5° to 52 ° C)
Flush-fitting gage and bowl guard standard
Air Service to 145 PSI
Minimum Recommended Operating Pressure - 8 psi
Coalescing filter mist separator available
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CM
Maintenance unit made of brass up to 30 bar
G1/8 up to G2, 2- or 3-piece
up to 130°C, 0... 1.5 / 3 / 8 / 15 bar
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The use of line conditioning units, while not always necessary, will generally improve the performance and extend the life of valves and other downstream components.
Filters, regulators and lubricators are available as individual units or as combinations in modular design. You may choose from four different series. Port sizes range from G 1/8 through G 2. A broad line of accessories is also available.
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A philosophy of quality manufacturing and innovative design has made Kemp a leader in engineered solutions for air, gas and liquid drying/separation. Let us put our 130 years of engineering and manufacturing experience to work for your engineered application.
The quality and dependability built into Kemp custom engineered equipment is backed by a local factory trained service network and our experienced factory customer service team.
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CNG Series
Single Tower Natural Gas Dryers
CNG Series adsorbers are single tower dryers designed to remove water vapor from Compressed Natural Gas in small to medium gas flow rates. Located at the inlet of the booster compressor, our unique binderless molecular sieve insures dry, pipeline quality gas (-80°F dew point or better) with minimal odorant fading.
Mobile, stationary and contracted regeneration packages available.
Single tower adsorption towers are an economical alternative to twin tower drying systems in CNG vehicular fueling stations which see intermittent or small gas flow rates (up to 300 scfm).
Down-flow design minimizes fluidization of the adsorbent insuring maximum life.
Optional Moisture Monitor & Alarm package for early performance degradation alert.
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Eliminating dust, oil, moisture, carbon monoxide and any other harmful particle, the MED make respirable the most difficult environments. Certified THIS Medical, these treatment units of the compressed air are composed of a drier by adsorption, filters and catalysts. They fontionnent starting from any electrical motor compressor and can feed to 15 people in respirable air in conformity with standard NF INTO 12021.
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Leading technology in cold regenerated dryers (Series ecodry), heat regenerated adsorption dryers (Series concept) and also in breathing air purification technology (Series breathing star, according AS2299, ANSI Z or if maximum quality is required, according to PHARMACOPÈE EUROPÈNNE). For compressed air and technical gases.
Units available up to 350 bar ü/ 5000 psig (standard), other pressures on request.
Other applications? Talk to us! 0049 2054-934-0 Mr. Christian Ruff
Standard equipment high efficient heatless dryers:
Complete purification system consisting
ZANDER-Microfilter, series XP as prefilter
Fully automatic ZANDER adsorption dryer
with intelligence-multitronic-control device.
Standard equipment heat regenerated dryers:
Fully automatic operating adsorption dryer with externally heated regeneration air with electrical heater.
Patented vacuum regeneration, without purge air.
Compl. with maintenance free four-way valve.
Processor-control, desiccant-filling.
Inlet and outlet piping zinc galvanized.
Vessels acc. to PED seperate approval/CE-standard.
Flange connections acc. to DIN 2633.
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Atlas Copco airline accessories are special developed for the use with Atlas Copco tools and air motors. All accessories can be used for other applications and pneumatic equipment.
Productivity
With the use of Atlas Copco airline accessories you will be sure that you will have a correct installation of your tool. The various airline accessories will guarantee the correct flow for the tool so you will reach the full potential of the power in the tool and the correct torque in torque controlled tools. With the use of the correct accessories you will also minimize the service need of the tool.
Energy efficiency
With a correct installation of your tool you will not only reach the full potential in power, you will also save energy costs. All Atlas Copco accessories are developed for a minimum of pressure drop which ensure that the compressor is not working over time.
Safety
All accessories are designed to meet the highest demands for a safe workplace environment. Atlas Copco has developed a wide range of safety couplings, balancers, blow protectors and hose reels to meet the high standards of work place safety.
Ergonomic
Operator health is important and with the use of Atlas Copco accessories like torque arms, balancers, screw presenters and reaction bars you will be able to build an ergonomic correct work place for your operators.
Quality
All Atlas Copco accessories are made of the highest material quality for long production cycles and to withstand rough treatment. With the choice of an Atlas Copco accessory you will be sure of high quality products.
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Camozzi has not neglected the important role of the FRL group and therefore offers two complete ranges with diameters from 1/8” to 1”, using three different filtering types.
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Pneumatic filters, Compressed air treatment
