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Nutsche filters
Present day Nutsche INGOR Filters are constructed to perform a multitude of tasks including reaction, filtration, cake washing and thermal drying on a single unit. As such, these are very sophisticated machines with tight process control on parameters such as pressure, temperature and pH. Nutsche INGOR Filters are well suited for handling flammable, toxic, corrosive and odour-noxious materials since they are autoclaved and designed for use in hazardous and ex-proof environments when extremely safe operation is required.
Nutsche INGOR Filters are available in almost any size with filtering areas of 6 m2 and 2800 mm. There is a production line specially developed to meet the G.M.P. regulations of the pharmacological and food industry,
The chart below specifies the standard equipment; nevertheless it is also possible to adjust them to specific necessities.
PLATE PRESSURE FILTER
INGOR Plate pressure filters can be constructed from several materials having a surface between 3 and 100 m2. All models can be designed to have a dry solid discharge through a wide evacuation connection or to have a slurry discharge.
The Plate Pressure Filters are designed for the current polishing having a low solid content. This type of equipments is specially indicated to handle inflammable, toxic or corrosive products where the safety conditions are important and the conditions of operation are extreme. INGOR Filter Presses can be lined for processes working at extreme temperatures. |
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Max primary pressure: 18 bar
Temperature: 1/4" - 1/2" -20 - 80° C
3/4" - 2" -20 - 120° C
Material: Housing: Aluminium
Other parts: Nitrile rubber, plastic, steinless steal
The HoseGuard® is a simple, but efficient protection of a broken compressed-air hose. The air supply is shut off immediately by the HoseGuard®, should the volume of air exceed a set value. This "value" is preset by the manufacturer and is of course, set in a way that allows normal air consumption. when using air tools. The HoseGuard® is made so that it ensures a constant bleeding through a tiny nozzle, making the HoseGuard® return to zero position, once the broken hose has been repaired. The HoseGuard® remains closed until the quick-connection for the main pip has been disconnected.
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Solid performance
_Steady pressure dew point
_No freezing of condensed moisture
_No chance of moisture entering the compressed air system.
Simple reliability
_Quality components, generously sized
_Simple and proven design
_Effective control system (hot gas bypass). |
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Easy Installation
Plug and play concept
Single electrical connection
All units pre-commissioned
Self regulating.
Minimal maintenance
Long service intervals
Few component replacements
Ergonomic design for fast access to key components.
Significant cost savings
Increased reliability and lifetime of tools and equipment
Reduced pipe work leaks, meaning reduced energy bill
Fewer repairs to tools, machines and pipe work
Less inconvenient breakdowns and stoppages
Minimal chance of product spoilage through moisture carryover
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FD : "The industry benchmark for refrigerant dryers"
Clean and dry compressed air: it is vital to power up your busy production environment. Containing moisture, aerosols and dirt particles, untreated compressed air poses a substantial risk as it can damage your air system and end product.
Incorporating unique, patented technological innovations and extra energy-saving options, Atlas Copco's FD refrigerant dryers provide you with the clean, dry air you are in need of to expand the life of your equipment and ensure the quality of your end product.
Dry air at any time
Space-Saving, Easy Installation
Advanced control & Monitoring solutions
Supreme energy efficiency
Powerful & reliable
Efficient water separation
Unique & effective heat exchanger technology
Proven peace of mind
Built for endurance
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| The extremely efficient design ensures cost-saving and reliable operation. The technical highlights include: vertical heat exchanger arrangement with condensate flow from top to bottom (correct physics!), stainless steel demister for reliable separation, and a large calming space to prevent condensate carry-over. |
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PNC Series
(4,000 - 20,000 scfm)
PNC Series Refrigerated Dryers are ideal for continuous-duty applications. Non-cycling operation uses refrigerant control valves to maintain dew point stability. Capacity unloaders provide energy savings at specific levels of system load.
Environmentally friendly "NO CFC" refrigerants and durable semi-hermetic refrigeration compressors for long life
Fully automatic, non-cycling refrigeration control systems provide energy efficieny and the lowest possible dew point under all rated design conditions
Non-clogging automatic condensate drain valves for fast, reliable condensate removal
Rugged structural steel frame construction for component protection and system integrity
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In classical applications where the air network is not below 0°C or 32°F, the technology of the refrigeration dryer with dew point of 3°C (37.4°F) completely eliminates the water contained in the compressed air.
Using a DW dryer is an guarantee to produce compressed air of the best possible quality
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Low operating costs, modern design and up to 65 % less refrigerant, are surely enough reason to consider the arctic starrefrigeration dryer range when making a decision on your next dryer purchase requirement!
29 models with flow rates from 25 m3/h (15 cfm) to 6600 m3/h ( 3885 cfm) covers the majority of compressor installations. The arctic stardryers are part of a complete product range of refrigerant air dryers. We can supply larger sizes and dryers to work at pressures up to 50 bar.
-Also available 60 Hz version (12 m³/min / 7 cfm - 6600 m³/m / 3835 cfm).
-Higher volumes and high pressure units on request!
Phone: 0049 2054-934-0 (Germany)
-Standard equipment:
condensate drains form the standard
equipment of the AS refrigeration dryers.
Generally all the refrigeration dryers of the series are
equipped with a refrigerant which is not harmful to ozone.
AS 0012 to AS 0540 include required accessories such as
dew-point indication and on/off switch.
AS 0660 to AS 6600 are fitted with a microprocessor
controller and a diagrammatic view of the air and refrigeration circuit.
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Solid performance
- Steady pressure dew point
- No freezing of condensed moisture
- No chance of moisture entering the compressed air system.
Simple reliability
- Quality components, generously sized
- Simple and proven design
- Effective control system (hot gas bypass).
Easy Installation
- Plug and play concept
- Single electrical connection
- All units pre-commissioned
- Self regulating.
Minimal maintenance
- Long service intervals
- Few component replacements
- Ergonomic design for fast access to key components. |
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During the design of this line of refrigeration air dryers one theme was kept central: energy efficiency.
When using the level controlled condensate drains (standard as from EDU 500 upwards) an unnecessary loss of expensive compressed air is prevented. Furthermore the refrigeration air dryers are supplied with the unique Trisab aluminium heat exchanger.
The specific advantages are as follows:
Efficient and low energy cooling of the compressed air via the two-stage heat exchanger.
Due to relatively large flow channels the pressure drop is extremely low and the refrigeration air dryer is not easily affected by pollution.
The system is supplied with an overloading reservoir thus ensuring a constant pressure dew point, even in varying load and intensive use.
Optimal condesate separation.
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Champion Refrigerated Dryers
CRN Series 10-3000 scfm
Heat Transfer
RNC 10-15 models have the patented static condenser technology that eliminates the need for a cooling fan. These models include an on/off switch, longer power cord (8 ft), a timer operated drain with isolation valve on RNC, a float trap on RNC, and deliver heated outlet air to eliminate sweaty piping.
RNC models 25-50 benefit from our smooth handcrafted all copper heat exchangers.
Only large bore multiple tubes-in-tube designs efficiently split the airflow to acheive the
low pressure drop, high heat transfer.
RNC Series models 75-3000 incorporate heat exchangers crafted from multiple offset layers of press formed AISI 316 stainless steel. Press forming creates peaks and valleys that form media channels that are rich in fluid turbulence. This prevents fouling and maximizes engery efficiency. |
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DryStar (0-200 cfm):
The economically priced DryStar cools compressed air by mechanical refrigeration to a 33-39 degree F pressure dewpoint. Condensed water is removed through an automatic drain valve. Featuring low power consumption, DryStar dryers are simple to install with a quick fit electrical connection. Each DS dryer uses environmentally friendly R134A refrigerant.
Ratings are based on 100 degree F inlet air temperature and 100 psiG inlet air pressure.
Maximum inlet temperature is 140 degree F, maximum pressure is 232 psiG.
DryStar (DS) Refrigerated Dryers:
IR%u2019s DS: An economical product that can reduce compressed air dew point temperatures below 40F.
Easy to install and nearly maintenance free.
A GP pre-filter should be utilized to reduce contaminants in your system. |
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Drying Systems - 201 Series
The Ultra Air 201 Series Refrigerated Dryer provides just that: a competitively priced dryer with consistent pressure dew points (33°F - 39°F), delivered quickly and backed by a five-year warranty.
Every dryer is designed with energy savings in mind. All components are properly sized to assure that no energy is wasted. Ample inside cabinet space and easy access components make for simple future maintenance and adjustments. Since only top quality components are utilized, the 201 Series will give the customer years of uninterrupted service.
Standard Specifications:
Maximum Pressure: 225 PSIG (16 BAR)
Minimum Pressure: 29 PSIG (2 BAR)
Maximum Temperature: 158 F
Voltage: 115/1/60, 208-230/1/60, 220-240/1/50
Power Consumption: 12 Watt Max
Pre-filter Rating: 0.3 Micron (Coalescer)
Afterfilter Rating: 3.0 Micron (Particulate)
Cycle Time: 4 Minutes
Purge Loss: 12%
Air Outlet Conditions: Dry air down to -40 F Dew Point
Power Cord: Standard 8 ft |
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Refrigerated Compressed Air Dryer
1). Air-cooling refrigerated air dryer
Inlet temperature:
Normal inlet temperature: less than 45 celsius degree
High inlet temperature: less than 80 celsius degree
Cooling method: Air-cooling
Ambient temperature: less than 38 celsius degree
Dew point: 2~10 celsius degree
Refrigerant: R-22 /R-134a
Inlet pressure: 0.2~1.0MPa
Pressure drop: less than 0.02MPa
2). Water-cooling refrigerated air dryer
Inlet temperature:
Normal inlet temperature: less than celsius degree
High inlet temperature: less than celsius degree
Cooling method: Water-cooling
Dew point: 2~10 celsius degree
Refrigerant: R-22 /R-134a
Inlet pressure: 0.2~1.0MPa
Pressure drop: less than 0.02MPa
Cooling water inlet temperature: less than 32 celsius degree
Cooling water inlet pressure: 0.2~0.4MPa |
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Legendary CAB Series Blower Regenerated Dryers
(1,200-13,000 scfm)
CAB Series desiccant air dryers are the first choice in critical large-flow applications that demand quality, energy efficiency and superior service support. Standard designs are offered for flows ranging from 1,800 to 13,000 scfm, pressures from 60 to 150 psig, and pressure dew points of
-40°F to -100°F. Other sizes and pressures are available upon request. Energy efficient multi-stage centrifugal blowers eliminate process purge air and meet industry's increasingly stringent noise requirements. Superior energy savings and long component life results due to the AMLOC ® Energy Management System that is standard on every unit we build.
Ambient air used for regeneration-no process gas lost to purge.
Down-flow drying and convection regeneration for prolonged
desiccant life.
Legendary Century Series control valves feature stainless steel internal parts designed specifically for desiccant dryer service and tested to 500,000 cycles, bubble-tight.
Patented AMLOC® Energy Management System for maximum energy savings.
Pre-installed PPC Series pleated coalescing filters enhance dryer performance and extend desiccant life and pleated particulate filters protect downstream equipment.
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Compressed air is a dependable, flexible and safe energy source. however, the air must be treated before use to ensure that the pneumatic tools last well and works reliably.
An extensive range of filters, regulators, lubricators, pressure gauges, micro-filters, drains, separators and dryers provide solutions for all issues associated with polluants in air pipes. |
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Balston Stainless Steel Filters protect your equipment and delicate instruments from the dirt, water and oil usually found in compressed air and other gases. These filters will remove contaminants at a very high efficiency - up to 99.99% for 0.1 micron particles and droplets. Liquid releases from the filter cartridge to an automatic drain as rapidly as it enters the filter.
This allows the filter to continue removing liquids for an unlimited time without loss of efficiency or flow capacity. Select 1/4” to 1” line filters are constructed of 304 stainless steel and are designed to hold up to the harshest environments. |
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Legendary CHA Series Heat-Les™ Dryers (1,800-12,100 scfm)
CHA Series Heat-Les™ desiccant compressed air dryer is the most reliable, energy efficient, large-flow heatless dryer available. Standard designs are offered for flows ranging from 1,800 to 12,100 scfm, pressures from 60 to 150 psig, and pressure dew points of -40°F to -100°F. Other sizes and pressures are available upon request. These dryers can be used in continuous or intermittent service, downstream of oil lubricated or oil-free compressors, and are compatible with corrosive, toxic or explosive environments. Every unit we build incorporates our AMLOC® energy management system to assure long component life cycles and maximum energy savings.
Simple design with few moving parts for economical first cost and dependable operation.
Legendary Century Series control valves feature stainless steel internal parts designed specifically for desiccant dryer service and tested to 1,000,000 cycles, bubble-tight.
Patented AMLOC® Energy Management System for maximum energy savings.
Advanced Dryer Control System (ADC) includes a functioning schematic for easy reference to system operation.
Down-flow drying extends desiccant life 5 to 7 years and prevents desiccant attrition during upset (fluidization) conditions.
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Filter:
- Efficient and simple protection of the vacuum generator
- Flow: 6.5 to 720m³/h
- Filling: 1/4 to 4"
- Plastic and paper filter
Advantages :
• Compact, easy to fit
• Dirt accumulation indicator
• Cleaning of the filter cartridge with no vacuum network dismounting
• Negligeable drop of load |
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The new inline vacuum filters from Schmalz provide optimal protection for vacuum generators such as ejectors, preventing the entry of dirt and the resulting possible damage. This very small and extremely light filter is installed directly in the hose.
Your benefits :
Vacuum filter capable of withstanding short-term pressures of up to 7 bar, two versions available: VFI 6/4 and VFI 8/6
-> Universal use in systems with vacuum and compressed air
Easily replaceable filter insert
-> No disposable product! When the filter insert becomes dirty, you only need to replace this part of the filter
Simple installation in the hose
-> Space-saving and quick installation
-> Easy retrofitting in existing systems
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Pneumatic filters, Compressed air treatment
