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Compressed air filters as well as sterile air and liquid filters and filter elements are available now.
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After compressing the air, the concentration of particles and moisture increases. This creates an abrasive mixture that can cause extensive damage.
Instruments and tools can malfunction, spray painting and breathing air can be rendered unusable, maintenance costs will increase and products will be spoiled.
The range of Atlas Copco's DD - PD - DDp and QD filters, when used in the correct combinations, will provide high quality air from 9 to 7200 l/s at nominal working conditions. |
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CFF Series Filters 1942
Quality is Built into Every Housing
* Epoxy coated interior and exterior heads and bowls
* Threaded condensate discharge connection
* Bayonet head to bowl connection up to 170 scfm (289 m3/h)
* Thermoset polyurethane liquid level indicator
* Every housing tested to a 5:1 factor of safety
Quality is Built into Every Filter Element
* All stainless steel inner and outer cores
* Complete seam welded cores having a burst pressure of 65 psid (4.5 bar)
* Coated foam sleeves providing protection against chemical attacks
* 100% silicone free
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This general purpose pre-filter is designed to remove solid and liquid contaminants from compressed air. The filter will remove oil, water, condensate, dust, metal particles and pipescale.
Features:
. Solids will be removed down to 1 micron, liquids down to .5 mg/m3 W at 21 degrees C.
. The filter utilizes the interception method for removing contaminants.
. The filter elements are long lasting and easily replaceable.
. The filter has an automatic float drain for constant removal of contaminants.
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FRL's - Delta 901 Series Premium Filters
The Numatics Delta Series%u2122 offers premium filtration for applications which require high flows. The standard aluminum end caps on every element, premium manual drain, seals made of Viton®, and available 3 micron internal pleated prefilter sets the Delta Series%u2122 apart from other competitors.
Features:
Inner core - Prevents element from collapsing in backflow conditions
Optional internal pleated prefilter - 3.0 micron media protects the fine borosilicate fibers from large particles, extending the life of the coalescing media
Inner media wrap - Allows crossflow of gas which initiates the coalescing process
Media - Three coalescing media choices for best performance. Proprietary glass fiber blend combines low differential pressures and high efficiencies with maximum holding capacity (3 micron particulate and adsorbing grade also available)
Outer media wrap - Allows crossflow of gas and improves performance
Metal retainers - Supports the media both inside and outside during pressure spikes or high differential pressures
Drain layer - Large pore fibers allow the large coalesced liquids to drain to the bottom of the bowl
End caps - Aluminum end caps provide sturdiness and durability. The design of the bottom caps make inserting a new filter element easy.
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HOLYSUN offers 5 grades of Compressed air filter as following:
1). Separator filter (HF9)
For bulk liquid removal plus a 3 micron coalescer (5ppm w/w maximum remaining oil content)
Two-stage filtration
2). Air line filter (HF7)
For removal of liquid water and oil; Removes solid particles to 1 micron (1.0 ppm w/w maximum remaining oil content)
Corrosion resistant inner and outer cores
3). High efficiency oil removal filter (HF5)
For coalescing fine water and oil aerosols; Removes solid particles to 0.01 micron (0.01 ppm w/w maximum remaining oil content)
Corrosion resistant inner and outer cores
Outer coated, closed cell foam sleeve
4). Ultra high efficiency oil removal filter (HF3)
For coalescing ultra-fine oil aerosols; Removes solid particles to 0.01 micron (0.001 ppm w/w maximum remaining oil content)
Corrosion resistant inner and outer cores
Two stage filtration
Outer coated, closed cell foam sleeve
5). Oil vapor removal filter (HF1)
For removal of oil and hydrocarbon vapors normally absorbable by activated carbon; Removes solid particles to 0.01 micron (0.003 ppm w/w maximum remaining oil content)
Corrosion resistant inner and outer cores
Two stage filtration
Multiple layers of fine media prevent particle migration
Outer coated, closed cell foam sleeve prevents fiber migration
Designed life is 1000 hours under rated conditions. |
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5 grades of element:
HF9 Separator filter
Precision 3 um (5ppm max. remaining oil content)
*First stage—two stainless steel orifice tubes provide 10 micron mechanical separation
*Second stage—in-depth fiber media captures solid and liquid particles to 3 micron
HF7 Air line filter
Precision 1 um (1.0 ppm max. remaining oil content)
Corrosion resistant inner and outer cores
*First stage—captures larger particles with alternate layers of fiber media and media screen
*Second stage—coalesces aerosols and captures solid particles with multiple layers of epoxy bonded, blended fiber media
HF5 High efficiency oil removal filter
Precision 0.01 um (0.01 ppm max. remaining oil content)
Corrosion resistant inner and outer cores
*First stage—multiple layers of bonded, blended fiber media for fine coalescence
*Second stage—multiple layers of bonded, blended fiber media for fine coalescence
Outer coated, closed cell foam sleeve
HF3 Ultra high efficiency oil removal filter
Precision 0.01 um (0.001 ppm max. remaining oil content)
Corrosion resistant inner and outer cores
*First stage—coated, closed cell foam sleeve acts as pre-filter and flow disperser
*Second stage—multiple layers of matrix blended fiber media for ultra-fine coalescence
Outer coated, closed cell foam sleeve
HF1 Oil vapor removal filter
Activated carbon; Precision 0.01 um (0.003 ppm max. remaining oil content)
*Corrosion resistant inner and outer cores
*First stage—a stabilized bed of finely divided carbon particles removes the majority of the oil vapor
*Second stage—multiple layers of fiber media with bonded micro fine carbon particles removes the remaining oil vapor |
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Air preparation units, normally include Filter, Regulator and Lubricator etc. and are installed in industrial plants and machines to clean the air of contaminants, water etc., to regulate the pressure and to lubricate the various cylinders, valves, air tools or the like.
Filter MINI-MINI, MINI-CUBE, MIDI-CUBE and Cube-3
Our mechanical filters remove impurities and water from the compressed air. The water separation capacity at 95% is remarkably high. The filter elements are available in 2 different sizes - 30my and 5my, however, for MINI-MINI, MINI-CUBE and MIDI-CUBE the size of the filter elements is 25my and 5my.
3 types of drains are available for the draining of the bowl
Manual drain: The water accumulated at the bottom of the bowl is drained manually by loosening the retaining ring on the drain.
Automatic drain: The drain is working according to the "seeping principle" I.e. the water separated is continuously percolating through a Ø 0.2mm nozzle hole in the valve - only 2-3 litres/min. at an inlet pressure of 6 bar.
Semi-automatic drain: The water accumulated will only be drained when the bowl is no longer under pressure. The closing devise is spring loaded and will close at a pressure of 0.9 bar. The semi-automatic drain can under pressure be operated just like the manual drain.
Regulator MINI-MINI, MINI-CUBE, MIDI-CUBE and CUBE-3
These regulators are designed according to the diaphragm principle and are self-relieving, ensuring that the set pressure is not exceeded. Furthermore the MIDI-CUBE and CUBE-3 regulators are inlet pressure compensated, ensuring a constant outlet pressure even at great variations of the inlet pressure.
All regulators are available with special springs for different pressure areas:
0 - 2 bar / 0 - 28 PSI
0 - 4 bar / 0 - 141 PSI
0 - 8.5 bar / 0 - 120 PSI (MINI-MINI and MINI-CUBE standard)
0 - 10 bar / 0 - 141 PSI (MIDI-CUBE and CUBE-3 standard)
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Filter - Regulator - Lubricator
Port Sizes 1/8" NPT thru 1" NPT
Individual components as well as multiple combinations available!
See Catalog for details.
Features:
6 Port Sizes (1/8" to 1")
Temp Rating -23° to 125°F (-5° to 52 ° C)
Flush-fitting gage and bowl guard standard
Air Service to 145 PSI
Minimum Recommended Operating Pressure - 8 psi
Coalescing filter mist separator available
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CM
Maintenance unit made of brass up to 30 bar
G1/8 up to G2, 2- or 3-piece
up to 130°C, 0... 1.5 / 3 / 8 / 15 bar
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The use of line conditioning units, while not always necessary, will generally improve the performance and extend the life of valves and other downstream components.
Filters, regulators and lubricators are available as individual units or as combinations in modular design. You may choose from four different series. Port sizes range from G 1/8 through G 2. A broad line of accessories is also available. |
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CNG Series
Single Tower Natural Gas Dryers
CNG Series adsorbers are single tower dryers designed to remove water vapor from Compressed Natural Gas in small to medium gas flow rates. Located at the inlet of the booster compressor, our unique binderless molecular sieve insures dry, pipeline quality gas (-80°F dew point or better) with minimal odorant fading.
Mobile, stationary and contracted regeneration packages available.
Single tower adsorption towers are an economical alternative to twin tower drying systems in CNG vehicular fueling stations which see intermittent or small gas flow rates (up to 300 scfm).
Down-flow design minimizes fluidization of the adsorbent insuring maximum life.
Optional Moisture Monitor & Alarm package for early performance degradation alert.
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Leading technology in cold regenerated dryers (Series ecodry), heat regenerated adsorption dryers (Series concept) and also in breathing air purification technology (Series breathing star, according AS2299, ANSI Z or if maximum quality is required, according to PHARMACOPÈE EUROPÈNNE). For compressed air and technical gases.
Units available up to 350 bar ü/ 5000 psig (standard), other pressures on request.
Other applications? Talk to us! 0049 2054-934-0 Mr. Christian Ruff
Standard equipment high efficient heatless dryers:
Complete purification system consisting
ZANDER-Microfilter, series XP as prefilter
Fully automatic ZANDER adsorption dryer
with intelligence-multitronic-control device.
Standard equipment heat regenerated dryers:
Fully automatic operating adsorption dryer with externally heated regeneration air with electrical heater.
Patented vacuum regeneration, without purge air.
Compl. with maintenance free four-way valve.
Processor-control, desiccant-filling.
Inlet and outlet piping zinc galvanized.
Vessels acc. to PED seperate approval/CE-standard.
Flange connections acc. to DIN 2633.
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Atlas Copco air line accessories ensure correct air pressure. Our quick couplings provide low pressure drop, plus one-handed operation for fast, easy tool changing. Atlas Copco balancers take the strain off the operator by making the tool virtually weightless. Our highly flexible, high-performance hose for all applications is up to 50% lighter than conventional hoses. You can't fail to notice the difference!
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Camozzi has not neglected the important role of the FRL group and therefore offers two complete ranges with diameters from 1/8” to 1”, using three different filtering types.
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Distinguishing features of the MS-series are consistent modularity, attractive design and straight forward configuration of application-specific service units. Available in three sizes: MS4, MS6, MS12.
• Quick assembly and dismantling
• Safety features integrated as standard
• All compressed air preparation functions in 14 freely combinable individual modules
• Standard combinations available
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Festo plug and work®: extra sturdy, ready-to-install service units, delivering extremely high flow rates for standard applications, e.g. filter regulator, on/off valves, fine filters and micro filters.
• High flow rates up to 12, 500 l/min
• Wide choice of preassembled service units
• Heavy-duty design thanks to metal bowl and sturdy connection technology
• 4 sizes: MICRO, MINI, MIDI, MAXI
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Metal Work offer a full range of FRL units to meet all possible requirements for compressed air treatment to the user circuit.
The technical choice of the rolling diagram on the Skillair and BIT families ensures top performance. Full modularity of all elements and the variety of accessories available makes it possible to meet the most demanding requirements.
The New deal range combines high reliability and top performance with proven guaranteed technology. |
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Compressed air is a dependable, flexible and safe energy source. however, the air must be treated before use to ensure that the pneumatic tools last well and works reliably.
An extensive range of filters, regulators, lubricators, pressure gauges, micro-filters, drains, separators and dryers provide solutions for all issues associated with polluants in air pipes.
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Trade name: Moduflex40 FRL
A treatment D `air modular in an obstruction minimal
Technical description:
· Openings G1/8" and G1/4"
Cast solid construction of the filter cartridge for a fast disassembling in a few seconds
Very out of aluminum
· Profit of maximum weight.
Advantages:
· Single system of connection patented "Cliplok"
- Connection between elements without tools and intermediate kits of connection
Range including/understanding filter, regulating pressure, lubricating elements valves of opening/closing, progressive pressurization and cut of air
Complementary options - Purgings manual, semi-automatic and automatic, terminal blocks, kits of mural fixing, kits of connection in air in end and kits of inviolability on regulators.
Applications: Packing Automation Car.
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Combination
C08
Features
• Components Integrated into Single Unit
• Modern Design and Appearance
• Light Weight, Ready-to-Mount Assembly Comes Standard with Flush-Mount Pressure Gauge and Modular T-bracket / Joiner Assembly
• High Flow Capacity
• Quick-Disconnect Bowl / Bowl Guard
Combination
C18
Features
• Components Integrated into Single Unit
• Modern Design and Appearance
• Light Weight, Ready-to-Mount Assembly Comes
Standard with Pressure Gauge and Modular
T-Bracket / Joiner Assembly
• High Flow Capacity
• Quick-Disconnect Bowl / Bowl Guard
• Joiner Assembly / Connector Patent No. 5,383,689
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Separators, fine and superfine filtration technology for removal of liquid (e.g. water or oil) and solid
particles down to 1µ from compressed air and gases.
Efficiency at normal capacity: 99,9999% (1µ).
Residual oil content: ≤ 0,5 mg/m3 (1 bar (abs.), 20°C).
Recommended temperature range: 1,5°C - 80°C.
Standard equipment: Complete filter including automatic condensate drain.
CE mark in accordance with the Pressure Equipment Directive97/23/EC (PED) for Fluid Group 2. No CE mark is authorised under Article 3 paragraph 3 for smaller filters or CE mark in accordance with Article 1 paragraph 3.3.
Filters suitable for Fluid Group 1 see page 20.
As an option available DELTATRONIC filter monitoring. Real messurement of filter status incl. software to minimize the operating cost in relation to the differential pressure of each Filter.
Also available:
-Paint compatible filters
-High pressure filters (up to 350 bar ü / 5000 psig)
-Stainless steal filters
-Vent filters
-Filter silencer
-Activated charcoal filter elements
-Sterile- and steam filters
-Filter elements for competitor housings |
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Features:
- operates in accordance with the actual condensate quantity
- avoids unnecessary loss of compressed air
- is equipped with a fault signal
- has large cross-section value to prevent emulsification |
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Condensate Drains
Remove condensed oil and water from your compressed air system with condensate drain valves from Pneumatic Products. Durability and reliability are offered with a complete line of fully automatic types including: float, timer actuated, no-air-loss and motorized ball valves. Drain valves should be installed at each liquid collection point of a compressed air system including the receiver, aftercooler, coalescing filters and wherever drip-legs are installed. The installation of drain valves will ensure a compressed air system free from the damaging effects of liquid and sludge.
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Pressure up to 16 bar, temp. range: 1 - 60°C
C A P A C I T Y
Model compressor refrigeration Filter Connection
aftercoooler dryer
ED2002 --- --- 720m³/h G 3/8
ED3004 240 m³/h 480 m³/h 2,400 m³/h 1 x G 1/3, G 1/8
ED3007 420 m³/h 840 m³/h 4,200 m³/h 2 x G 1/2, G 1/8
ED3030 1,800 m³/h 3,600 m³/h 18,000 m³/h 2 x G 1/2, G 1/8
ED3100 6,000 m³/h 12,000 m³/h 60,000 m³/h 2 x G 1/2, G 1/8
Standard version with BSP thread (G) for 230V/50 - 60Hz supply voltage. Alternatively versions NPT thread (N) or 115V/50 - 60Hz or 24V/50 - 60Hz available. 24V DC on request
ecodrain 2000, for pressure up to 50 bar, temp. range 1 - 60°C, intern. heater available!
C a p a c i t y
Model Compressor Refrigeration Filter 2* Connections
aftercooler dryer
ED2010 1,290 m3/h 2,580 m3/h 12,900 m3/h 2 x G 1/2
ED2020 6,000 m3/h 12,000 m3/h 60,000 m3/h 3 x G 3/4
ED2060 66,000 m3/h 132,000 m3/h 660,000 m3/h 3 x G 3/4 |
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