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Separators, fine and superfine filtration technology for removal of liquid (e.g. water or oil) and solid
particles down to 1µ from compressed air and gases.
Efficiency at normal capacity: 99,9999% (1µ).
Residual oil content: ≤ 0,5 mg/m3 (1 bar (abs.), 20°C).
Recommended temperature range: 1,5°C - 80°C.
Standard equipment: Complete filter including automatic condensate drain.
CE mark in accordance with the Pressure Equipment Directive97/23/EC (PED) for Fluid Group 2. No CE mark is authorised under Article 3 paragraph 3 for smaller filters or CE mark in accordance with Article 1 paragraph 3.3.
Filters suitable for Fluid Group 1 see page 20.
As an option available DELTATRONIC filter monitoring. Real messurement of filter status incl. software to minimize the operating cost in relation to the differential pressure of each Filter.
Also available:
-Paint compatible filters
-High pressure filters (up to 350 bar ü / 5000 psig)
-Stainless steal filters
-Vent filters
-Filter silencer
-Activated charcoal filter elements
-Sterile- and steam filters
-Filter elements for competitor housings |
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Features:
- operates in accordance with the actual condensate quantity
- avoids unnecessary loss of compressed air
- is equipped with a fault signal
- has large cross-section value to prevent emulsification |
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Condensate Drains
Remove condensed oil and water from your compressed air system with condensate drain valves from Pneumatic Products. Durability and reliability are offered with a complete line of fully automatic types including: float, timer actuated, no-air-loss and motorized ball valves. Drain valves should be installed at each liquid collection point of a compressed air system including the receiver, aftercooler, coalescing filters and wherever drip-legs are installed. The installation of drain valves will ensure a compressed air system free from the damaging effects of liquid and sludge.
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Collecting and eliminating condensates is an active part for improving the quality of your air production.
An efficient drain system eliminates completely the risk to have condensate water in your air network and pneumatic installation.
It is a guarantee of increased lifetime of your equipment and less production rejects.
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Pressure up to 16 bar, temp. range: 1 - 60°C
C A P A C I T Y
Model compressor refrigeration Filter Connection
aftercoooler dryer
ED2002 --- --- 720m³/h G 3/8
ED3004 240 m³/h 480 m³/h 2,400 m³/h 1 x G 1/3, G 1/8
ED3007 420 m³/h 840 m³/h 4,200 m³/h 2 x G 1/2, G 1/8
ED3030 1,800 m³/h 3,600 m³/h 18,000 m³/h 2 x G 1/2, G 1/8
ED3100 6,000 m³/h 12,000 m³/h 60,000 m³/h 2 x G 1/2, G 1/8
Standard version with BSP thread (G) for 230V/50 - 60Hz supply voltage. Alternatively versions NPT thread (N) or 115V/50 - 60Hz or 24V/50 - 60Hz available. 24V DC on request
ecodrain 2000, for pressure up to 50 bar, temp. range 1 - 60°C, intern. heater available!
C a p a c i t y
Model Compressor Refrigeration Filter 2* Connections
aftercooler dryer
ED2010 1,290 m3/h 2,580 m3/h 12,900 m3/h 2 x G 1/2
ED2020 6,000 m3/h 12,000 m3/h 60,000 m3/h 3 x G 3/4
ED2060 66,000 m3/h 132,000 m3/h 660,000 m3/h 3 x G 3/4 |
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Kaeser's Eco-Drain Series of electronic condensate drain traps efficiently eliminate moisture from the compressed air system. They are ideally suited for equipment such as dryers and filters. The capacitance sensor technology ensures that only condensate is released - not valuable compressed air.
Important features and advantages:
Reliable condensate removal in a variety of industrial and commercial environments
Wear-free, capacitance level sensor
Electronically controlled diaphragm valve releases condensate not compressed air
Patented valve technology protects internal components from contamination even in harsh environments
Simple installation and maintenance |
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| To separate oil from the condensates produced by the lubricated compressors is an environmental need. The purifiers of condensates Atlas Copco recover any types of oily mixtures. |
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Features:
Safeguards against oil leaking into the sewage system
Large oil overflow for clotted oils.
No oil backup into the filter
Two-fold filter monitoring: Integrated level
indicator and optical reference turbidity for
comparison of samples.
Optional fault message transmission to a control
system by an electrical alarm sensor on the level
indicator |
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Condensate is a by-product of all compressors. This oil/water mixture also contains particulates and hydrocarbons, and is concentrated during the compression process. Federal and local regulations prohibit discharging this contaminated water into surface drains and municipal water systems. Special handling and disposing of condensate in large volumes can be quite expensive.
The Aquamat system removes the oil and contaminants from the water, reducing the amount of contaminated condensate, and significantly saving on the disposal costs.
Important features and advantages:
Saves about 90% of disposal costs
Pays for itself in a short period of time
Includes test kit to simplify water quality testing
Level sensor indicates filter contamination level allowing planned filter changes
Quick and easy filter changes
Multiple condensate inlet lines for up to four compressors (Models Aquamat 2 and up) |
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It is globally recognised that condensate from oil-injected compressors is an oil-water emulsion, classified as oil residue and must not be drained into the sewage system nor into the environment. Legislation, worldwide, has become more and more stringent as to the disposal of this oily waste water.
With the introduction of the OSM 500 and 900 oil-water separators, with the latest filter membrane technology, Atlas Copco offers a most cost effective, safe, environmentally friendly and simple system to handle condensate from oil-injected compressors, fully in compliance with governmental regulations. |
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The range of EWD electronically controlled condensate drains is synonymous with safe, dependable and economical condensate management.
The intelligent drain function monitors condensate build-up with liquid level sensors and evacuates the condensate only when necessary, thus avoiding wastage of compressed air and giving considerable energy savings.
The EWD drain device offers security and confidence, enabling you to solve all condensate discharge problems even with heavily contaminated systems.
A wide range of different EWD drains is available for oil contaminated condensate and may also be provided with additional hard coating for use with oil-free and aggressive condensate.
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| Splitting plants are indispensable in their main area of application: compressed air systems. BEKOSPLIT® splitting plants clean up emulsified condensates which occur under unfavourable process conditions or with certain lubricant/compressor combinations. In addition to compressed-air condensate, BEKOSPLIT® is also suitable for treating other oil-containing industrial wastewaters: water-insoluble organic impurities oils, vegetable or animal fats and a large variety of solid contaminants can all be removed. Any heavy metals, dirt or paint particles present in the water are reliably adsorbed. |
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| With the introduction of the OSM 500 and 900 oil-water separators, with the latest filter membrane technology, Atlas Copco offers a most cost effective, safe, environmentally friendly and simple system to handle condensate from oil-injected compressors, fully in compliance with governmental regulations. |
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Legendary CHA Series Heat-Les™ Dryers (1,800-12,100 scfm)
CHA Series Heat-Les™ desiccant compressed air dryer is the most reliable, energy efficient, large-flow heatless dryer available. Standard designs are offered for flows ranging from 1,800 to 12,100 scfm, pressures from 60 to 150 psig, and pressure dew points of -40°F to -100°F. Other sizes and pressures are available upon request. These dryers can be used in continuous or intermittent service, downstream of oil lubricated or oil-free compressors, and are compatible with corrosive, toxic or explosive environments. Every unit we build incorporates our AMLOC® energy management system to assure long component life cycles and maximum energy savings.
Simple design with few moving parts for economical first cost and dependable operation.
Legendary Century Series control valves feature stainless steel internal parts designed specifically for desiccant dryer service and tested to 1,000,000 cycles, bubble-tight.
Patented AMLOC® Energy Management System for maximum energy savings.
Advanced Dryer Control System (ADC) includes a functioning schematic for easy reference to system operation.
Down-flow drying extends desiccant life 5 to 7 years and prevents desiccant attrition during upset (fluidization) conditions.
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Champion Dessicant Dryers
CDT Series
Heatless Desiccant Compressed Air Dryers For pressure dew points of +38°F to -100°F, (+3°C to -73°C)
Basic Controller:
* The basic controller presents a traditional heatless drying
system.
* Using a simple timer based controller, it offers a reliable
fixed cycle operation.
* Automatic time controlled bed regeneration cycles offer
consistent performance.
* The controller LEDs reflect: power on, left tower drying,
right tower drying.
Standard Controller Features:
* Four dew point selections
* State-of-the-art Controller
* Purge Optimizer
* Programable shut-down capabilities
* Dew point performance per ISO 8573.1 |
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TZ (200 cfm)
Desiccant ThermoZorb Heatless Regenerative
The ThermoZorb Series dryer is a heatless desiccant dryer made up of two ASME vassels filled with desiccant material, which are assembled together with inlet and outlet manifolds. One chamber is in operation (dryer), while the opposite chamber is regenerating using the pressure swing adsorption (PSA) method. A small volume of the dried compressed air is used to regenerate the saturated desiccant bed by expanding dried air from line pressure to atmospheric pressure, removing the water absorbed by the desiccant material. These dryers are supplied with mounted filters.
All Models are supplied with 115V-1Ph-60Hz electrics. Ratings are based on a 100 degree F inlet air temperature, 100 psiG inlet air pressure to deliver a -40 degree F pressure dew point. Maximum inlet air temperature is 120 degree F, and maximum inlet air pressure is 150 psiG.
ThermoZorb (TZ) Heatless Regenerative Dryers:
IR's TZ: The premier heatless regenerative product available on the market.
Utilizes dry, compressed air for purge regeneration.
A GP pre-filter and DP after-filter are necessary to maintain desiccant life and improve downstream air quality |
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It is globally recognised that condensate from oil-injected compressors is an oil-water emulsion, classified as oil residue and must not be drained into the sewage system nor into the environment. Legislation, worldwide, has become more and more stringent as to the disposal of this oily waste water.
With the introduction of the OSM 500 and 900 oil-water separators, with the latest filter membrane technology, Atlas Copco offers a most cost effective, safe, environmentally friendly and simple system to handle condensate from oil-injected compressors, fully in compliance with governmental regulations. |
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The range of EWD electronically controlled condensate drains is synonymous with safe, dependable and economical condensate management.
The intelligent drain function monitors condensate build-up with liquid level sensors and evacuates the condensate only when necessary, thus avoiding wastage of compressed air and giving considerable energy savings.
The EWD drain device offers security and confidence, enabling you to solve all condensate discharge problems even with heavily contaminated systems.
A wide range of different EWD drains is available for oil contaminated condensate and may also be provided with additional hard coating for use with oil-free and aggressive condensate.
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The range of EWD electronically controlled condensate drains is synonymous with safe, dependable and economical condensate management.
The intelligent drain function monitors condensate build-up with liquid level sensors and evacuates the condensate only when necessary, thus avoiding wastage of compressed air and giving considerable energy savings.
The EWD drain device offers security and confidence, enabling you to solve all condensate discharge problems even with heavily contaminated systems.
A wide range of different EWD drains is available for oil contaminated condensate and may also be provided with additional hard coating for use with oil-free and aggressive condensate.
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Mechanical Demand Operated
Drain Valves
Reliable and economical, mechanical demand operated drain valves do not waste any valuable compressed air. They detect the presence of liquid and only operate when filled to a pre-determined level. Upon actuation, they discharge only liquid and close before any compressed air can be exhausted. Fully automatic, mechanical demand operated drains do not require electricity to operate.
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| It is globally recognised that condensate from oil-injected compressors is an oil-water emulsion, classified as oil residue and must not be drained into the sewage system nor into the environment. Legislation, worldwide, has become more and more stringent as to the disposal of this oily waste water. |
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The Kavair series of Air Line Equipment incorporates a wide range of standard products such as filters, regulators, lubricators and modular combination units. These products are complemented by ancillary equipment including soft start valves, external autodrain units and condensate valves.
Type F Series Standard Filter
G1/4 G3/8 G1/2
800 - 3500 l/min @ 6 bar
These conventional filters can be used individually or in conjunction with combination air preparation units (FRLs).
Type R Series Regulator
G1/4 G3/8 G1/2
600 - 4000 l/min @ 6 bar
These conventional pressure regulators can be used individually or in conjunction with combination air preparation units (FRLs). |
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Compressed air is the lifeblood of every sprayshop and its effective management is vital to operator safety, efficiency and maintaining ultimate finish quality. The DeVilbiss DVFR range of air filter regulators and coalescers are manufactured using super resistant technopolymer materials used in the construction of the filter bodies ensuring total solvent resistance, while the state of the art rolling diaphragm technology ensures optimum air flow and precision control.
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The FRL range is a complete line of components for the treatment of the compressed-air.
FILTER: Thread from 1/8 to 1". Filtration Grade from 5µm to 50µm. Maximum Pressure 15 bar.
REGULATOR: Thread from 1/8 to 1". Regulation Range from 0-2 to 0-12 bar. Max. Pressure 15 bar.
FILTER REGULATOR: Thread from 1/8 to 1''. Regulation Range from 0-2 to 0-12 bar. Filtration Grade from 5µm to 50µm. Max. Presssure 15 bar.
Condensate Exhaust System: Semi automatic - Manual or Automatic to vacuum-operated.
QUICK EXHAUST REGULATOR: Thread 1/8-1/4. Regulation Range from 0-2 to 0-12 bar. Max. Pressure 15 bar.
LUBRICATOR: Thread from 1/8 to 1''. Max. Pressure 15 bar. Oil Loading System: Manual or Automatic to vaccum-operated.
SHOT OFF VALVE: Thread from 1/8 to 1''. Max Pressure 15 bar. Drive System Manual, Pneumatic, Electropneumatic.
SOFT START VALVE: Thread from 1/8 to 1''. Max. Inlet Pressure 3-10 bar. Drive Sytem Electropneumatic.
FR-L, V-FR-L, F-R-L, V-R-L, F-L are available. |
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C3
of plastic, modular design
5 and 20 µm, G1/4 - G1
outlet 0 - 8 bar, max. 8500 l/min
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Pneumatic filters, Compressed air treatment
