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Solid Fuel Fired Boilers
Where There's Steam, There's Hurst! Solid Fuel Fired Steam, Hot Water and Biomass Boilers
Forty years of experience designing engineering and manufacturing solid fuel fired and biomass boiler systems and over 10,000 installations worldwide has made Hurst the industry's most popular solid fuel fired boiler.
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Scotch Marine (Fire Tube) Boilers
Available in Dryback or Wetback, steam or hot water versions, 15 - 800 hp, pressures to 300 psig, two-pass to four-pass designs. 81% minimum efficiency. Davited rear doors. Minimum maintenance with rugged construction for extra-long life. UL listed boiler/burner package for firing gas, oil and combination gas/oil. Factory tested and checked for optimum operating efficiency.
Scotch Marine Dryback Boilers:
Series 200
15-800 HP, 15-300 psi Steam, 30-160 psi Hot Water, Pressure to 300 psig
Two and three-pass dry back scotch marine boiler. Two pass design eliminates refractory baffles between flue gas passes. Minimum maintenance with rugged construction for extra-long life. Efficiencies allow for burning number 5 and number 6 oil with complete combustion with low heat release.
Series 300
15-800 HP, 15-300 psi Steam, 30-160 psi Hot Water
Two and three-pass dry back scotch marine boiler. Rear smoke box includes slip-on stack connector and features hinged and davited rear doors.
LPE Series
20-100 HP, 670 to 3,348 MBTU/HR. 15 psi Steam, 30 psi Water (60 psi Water Optional)
Modified three pass scotch marine fire tube boiler. Designed for minimal clearances where installation and floor space are the challenge. Durable features start with the thickest vessel shell in its class, along with large furnace volume for ultimate combustion efficiency.
Scotch Marine Wetback Boilers:
Series 400
30-1,800 HP, Steam or Hot Water, Pressures to 300 psig.
Three-pass wetback scotch marine boiler. Fuel efficiencies exceed most four-pass designs. No large refractory rear door, allows one technician easy access to tubes. Front doors can be opened without removing burner components or controls.
Series 500
30 to 2,000 HP, Steam or Hot Water, Pressure to 250 psig. Available with LOW NOx.
Four pass wetback scotch marine boiler designed for optimum fuel efficiency. No heavy refractory back doors or baffles to replace or maintain resulting in thousands in savings over the life of the boiler. The Series 500 wetback has independent tube sheets with uniform temperatures eliminating premature tube failure and cracks in the tube sheet.
Ohio Special
100-225 HP, 3,347 to 6,695 MBTU/HR.
Three Pass Wet Back Design Scotch Marine Boiler. Extra large furnace for low heat release.
LPW Series
30-125 HP, 30 psi Water, (60 psi Water Optional)
Modified three-pass scotch marine fire tube boiler. Designed for minimal clearances where installation and floor space are the challenge. Durable features start with the thickest vessel shell in its class, along with large furnace volume for ultimate combustion efficiency.
Euro Series
100-400 BHP, Steam 15 - 150 psi, Hot Water 30 psi
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Boiler and Burner Technology Engineering for a Cleaner Environment.
Boiler and Burner Technology Engineering for a Cleaner Environment. Hurst Boiler and LOW NOx have become synonymous names within the boiler industry. Hurst Boiler & Welding Company developed its first low emission boiler in 1992, and has been incorporating new technologies to improve upon this ever since.
imageAvailable for any liquid or gaseous fuel. Sizes from 100 to 2500 horsepower with pressures to 450 PSI.
Hurst Boiler and LOW NOx have become synonymous names within the boiler industry.
Hurst Boiler & Welding Company developed its first low emission boiler in 1992, and has been incorporating new technologies to improve upon this ever since.
Hurst Boilers are designed and engineered with larger furnaces. These larger furnaces enable us to provide for inherently lower NOx emissions. In addition, Hurst has historically been at the forefront of utilizing burners specifically designed for low emission projects.....
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Three Pass Firebox Packaged Boilers
Efficient 3-pass design, fuel flexibility for gas, oil, heavy oil, and combination gas/oil, ASME code constructed & stamped for 15 psi steam/30 water registered with the National Board of Boiler Inspectors, competitively priced, easily maintained, designed for efficiency, large furnace volume for ultimate combustion efficiency unified refractory base floor, steel skids and lifting eyes, low heat release.
Series 45
13.4-834 HP, 15 psi steam, 30-100 psi hot water
Three Pass Firebox Design. Thickest boiler steel in the industry. Efficient and flexible - gas, oil, heavy oil, and combination gas/oil. Available with LOW NOx configuration.
Series 100
13.4-834 HP, 15 psi steam, 30-100 psi hot water
hree Pass Firebox Design. Thickest boiler steel in the industry. Efficient and flexible - gas, oil, heavy oil, and combination gas/oil. Available with LOW NOx configuration.
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Tubless Verical Boilers
The Cyclone Hot Water Boilers provide for exceptionally high efficiencies, lower fuel costs, and extremely rugged construction. Compact space saving vertical design four-pass design shock proof, no tubes to loosen or burn out. Convenient access to "eye high" burner solid state controls for trouble free operation factory assembled, fully automatic UL and ASME CSD-1. Simple and inexpensive to install.
4VT Cyclone Steam
6-100 HP, 15-300 psi steam, 30-160 psi hot water
The Cyclone Steam Boiler provides for exceptionally high efficiencies, lower fuel costs, and extremely rugged construction.
4VT Cyclone Hot Water
6-100 HP, 15-300 psi steam, 30-160 psi hot water
The Cyclone Hot Water Boiler provides for exceptionally high efficiencies, lower fuel costs, and extremely rugged construction.
VIX Series
10-80 HP, 30-125 BHP,15-300 psi steam, 30-160 psi hot water
Vertical fire-tube design features high efficient X-ID Finned Fire-Tubes. SKID MOUNTED PACKAGED SYSTEMS install easily. VIX Series offers a smaller foot print than most typical vertical boilers.
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The Hybrid CG design is suitable for applications to produce high pressure steam or hot water in ranges from 3,450 - 60,000 lbs/hr (3.4 mm BTU - 60 mm BTU) output from 100 up to 400 PSI. This system is designed by HBC to combine the best technologies from the "old school" of biomass combustion and the latest advanced combustion control technologies. The new HBC chain grate-type stoker system permits a wide range of biomass fuels with high ash contents to be combusted in an efficient manner with the added advantage of automatic de-ashing. This combination is particularly suitable for heating applications in lumber dry kilns, veneer log vats, veneer dryers, greenhouses, factories, schools and office buildings. This combination enables these systems to provide a flexible and reliable operation utilizing a consistent "grade" of biomass waste with moisture contents ranging from 30 - 50%. The boiler vessel is a two pass hybrid design incorporating a water tubed boiler-type water membrane and a two-pass fire tube scotch marine vessel. This vessel's advantages over standard water tube boilers include much larger steam disengagement area providing high quality steam, larger steam storage capability for quicker response to sudden steam demand and much larger thermal storage that provides fast demand response times and safer operation.
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The Hybrid PF design is suitable for applications to produce high pressure steam or hot water in ranges from 3,450 - 60,000 lbs/hr (3.4 mm BTU - 60 mm BTU) output from 100 up to 400 PSI. This system is designed by HBC to combine the best technologies from the "old school" of biomass combustion and the latest advanced combustion control technologies. HBC's Pneumatic Feed Stoker Systems have proven their ability to provide a very low turn-down rate making it particularly suitable for heating applications in lumber dry kilns, veneer log vats, veneer dryers, greenhouses and factories. This combination enables these systems to provide a flexible and reliable operation utilizing a consistent "grade" of biomass waste with low moisture contents ranging from 8 - 20%. Ash removal is a manual operation. The boiler vessel is a two pass hybrid design incorporating a water tubed boiler-type water membrane and a two-pass fire tube scotch marine vessel. This vessel's advantages over standard water tube boilers include much larger steam disengagement area providing high quality steam, larger steam storage capability for quicker response to sudden steam demand and much larger thermal storage that provides fast demand response times and safer operation.
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The Hybrid RG design is suitable for applications to produce high pressure steam or hot water in ranges from 3,450 - 60,000 lbs/hr (3.4 mm BTU - 60 mm BTU) output from 100 up to 400 PSI. This system is designed by HBC to combine the best technologies from the "old school" of biomass combustion and the latest advanced combustion control technologies. The new HBC reciprocating grate-type stoker system permits biomass fuels with a high proportion of incombustibles to be combusted in an efficient manner with the added advantage of automatic de-ashing. This combination is particularly suitable for heating applications in lumber dry kilns, veneer log vats, veneer dryers, greenhouses, factories, schools and office buildings. This combination enables these systems to provide a flexible and reliable operation utilizing a consistent "grade" of biomass waste with moisture contents ranging from 30 - 50%. The boiler vessel is a two pass hybrid design incorporating a water tubed boiler-type water membrane and a two-pass fire tube scotch marine vessel. This vessel's advantages over standard water tube boilers include much larger steam disengagement area providing high quality steam, larger steam storage capability for quicker response to sudden steam demand and much larger thermal storage that provides fast demand response times and safer operation.
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The Hybrid UF design is suitable for applications to produce high pressure steam or hot water in ranges from 3,450 - 60,000 lbs/hr (3.4 mm BTU - 60 mm BTU) output from 100 up to 400 PSI. This system is designed by HBC to combine the best technologies from the "old school" of biomass combustion and the latest advanced combustion control technologies. With hundreds of these systems in operation, HBC's Under Feed Stoker Systems have proven their ability to provide a very low turn-down rate making it particularly suitable for heating applications in lumber dry kilns, veneer log vats, veneer dryers, greenhouses and factories. This combination enables these systems to provide a flexible and reliable operation utilizing a consistent "grade" of biomass waste with moisture contents ranging from 8 - 50%. Ash removal is a manual operation. The boiler vessel is a two pass hybrid design incorporating a water tubed boiler-type water membrane and a two-pass fire tube scotch marine vessel. This vessel's advantages over standard water tube boilers include much larger steam disengagement area providing high quality steam, larger steam storage capability for quicker response to sudden steam demand and much larger thermal storage that provides fast demand response times and safer operation.
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STEAM-MATIC SM boilers have been developed upon BONO ENERGIA’s significant technical and technological expertise in manufacturing complex, high-capacity thermal equipment.
With over 10.000 installations worldwide, these boilers represent a remarkable achievement and a valid response to the needs of the industrial market which are combined with reliability and high performance.
STEAM-MATIC SM boilers are reliable: severe quality controls during all productive cycle, hydraulic and fire workshop tests before shipment, easy installation and maintenance represent, together with the proved quality of BONO ENERGIA SPA boilers design, the best guarantee for a very long service life.
STEAM-MATIC SM boilers offer superior performance: the innovative design of the pressure vessel ensures excellent heat transfer in two passes. The large volume of water and a wide steam chamber provide high working flexibility and a considerable steam reserve.
STEAM MATIC SM boilers are low consumption boilers, Bono technology ensures a thermal efficiency of 89% reducing consumption of fuel is to the minumim. Additional devices as Flue gas/air or Flue gas/water economisers or Integrated control system Optispark allow to reach 95%!
STEAM MATIC SM boilers can satisfy steam needs from 1 to 5 t/h.
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Bono Energia Heat Recovery Steam Generators (HRSG) have found application in a wide range of industries where the cogeneration of steam and electricity is required, in order to obtain an independent power plant and negligible emission levels.
Bono is able to produce HRSG from gas turbines (both water tube and fire tube) or from engines; heat recovery thermal fluid heaters; turn-key plants.
The standard design of our HRSG allows a "package" modular system (where the boiler and the economiser are pre-assembled), which can satisfy many different needs. In this way both the installation and the startup are faster, cheaper and safer. The proven design and the accessibility of the boilers allow high efficiency, minimal maintenance and cost-effective operation.
BONO ENERGIA can boast a fifty years long experience in this sector, and specifically in the heat recovery systems. Our boilers offer high quality levels and match the strictes international standards (API, ASME, PED, EN, DIN, R.I.Na., ABS, SQLO and more).
A team of over thirty engineers allows a continuous R&D effort, and makes possible to offer customised solutions to our clients.
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Type UT-L as flame-tube smoke-tube boiler
with 3-pass technology acc. to the Directive
relating to appliances burning gaseous fuels
up to an output of 750-9,200 kW for hot
water generation.
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The superheated water boilers made by Bono Energia are designed for thermal capacities ranging from 5 to 60MWt, with hot water outlet temperatures up to 260°C and pressures up to 65bar.
CTH boilers offer a reliable solution for applications such as district heating or industrial processes where hot water (under 120°) is used. For this applications an accurate temperature control and a fast thermal response are needed.
Thanks to their multi-tubular and very compact structure, CTH allow an easy installation and an overall thermal efficiency higher than 94%. The wide furnace, water tube screened, helps the thermal exchange and allows to match the most stringent NOx emissions levels. The external walls of the heaters never reach more than 20-30°C above the ambient temperature.
Up to 30MWt, thanks to their innovative design, CTH heaters are delivered in a package solution. Over 30MWt a field erection of the heater is required.
The pressure parts will be delivered in only two sections reducing the local assembly costs.
CTH heaters offer complete accessibility for cleaning and maintenance through proper inspection doors, which allow to fully inspect their interior.
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Type UT-M as flame-tube smoke-tube boiler
with 3-pass technology acc. to the Pressure
Equipment Directive up to an output of
750-19,200 kW for hot water generation.
Type UT-H as single flame-tube smoke-tube
boiler with 3-pass technology up to an output
of 820-18,300 kW for hot water generation.
Type UT-HZ as double flame-tube smoke-tube
boiler with 3-pass technology up to an output
of 13.000-38,000 kW for hot water generation.
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Mazzoni offers boilers from 14 to 30 liters, at 12, 24, 230 and 400 Volts. Voltage at 60 Hz available.
On request, Mazzoni produces boiler units equipped with 40 lts fuel tank and 5 wheels for an easier movement.
On / Off switch, thermostat, flame control flame and flow switch that in case of lack water stops the boiler.
Autonomous motor fan and gas-oil pumps with gears.
Mazzoni is studying a new prototype of gas boiler that will be shortly commercialized.
Besides boilers we manufacture in house the greatest part of the components needed to build our products: electric motors, electrical control panels, valves, swash plate pumps and accessories.
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Type: SYK 25-SYK 350
Capacity: 25m2-350m2
3-Pass skotch type
Boiler efficiency: 89%
Burning efficiency: 91-92%
Delivered with followings
Steam boiler and accessories
Boiler feding water pumps and accessories
Burner and accessories
Condensing tank and accessories
Degasifier tank and accessories
Degasifier feeding water pumps and accessories
Chimney
Electric panel and installation
( depends on request) Steam collector, Water softner and Sand filter
Our Steam Boilers are manufactured with modern and technological techniques and conforme TSE, EN, DIN, ASME, ADMARKBLATTER standards.
Boilers materials that are used in our boiler industry are being controlled according to quality standards and all specifications, techniques are documented according to ISO 9000-2001 standardization. All of our technicians and engineers are professional in their own businesses. In order to be a leading company in this field, we believe that is essential to produce reliable, rational and qualified solution with intensive customer satisfaction. That is the reason why we use the highest class materials and equipments to produce the perfect steam boiler.
PLEASE WRITE ALL ENQUIRIES IN ENGLISH ONLY
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STEAM-MATIC SG boilers have been developed upon BONO ENERGIA’s significant technical and technological expertise in manufacturing complex, high-capacity thermal equipment.
With over 5.000 installations worldwide, these boilers represent a remarkable achievement and a valid response to the needs of the industrial market which are combined with reliability and high performance.
STEAM-MATIC SG boilers are innovative: they offer the combination of the significant advantages of an entirely water-cooled flue-gas reversing chamber with a simple, efficient arrangement of the tubes on the plates.
STEAM-MATIC SG boilers offer superior performance: the innovative design of the pressure vessel ensures excellent heat transfer in two passes and provide full accessibility to the boiler and the flue gas reversing chamber. The large volume of water and a wide steam chamber provide high working flexibility and a considerable steam reserve.
STEAM MATIC SG boilers are low consumption boilers, Bono technology ensures a thermal efficiency of 89% reducing consumption of fuel is to the minumim. Additional devices as Flue gas/air or Flue gas/water economisers or Integrated control system Optispark allow to reach 95%!
STEAM MATIC SG boilers can satisfy steam needs from 6 to 25 t/h.
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Type U-ND/U-HD as flame tube boiler with
2-pass technology up to an output of
175-3,200 kg/h (low pressure) and
175-1,250 kg/h (high pressure) for steam
generation
U-MB type series as a flame and smoke tube
boiler with 3-pass technology and steam generation
output of 200-2,000 kg/h
Type UL-S as single flame tube/smoke tube
boiler with 3-pass technology up to an output
of 1,250-28,000 kg/h for steam generation
Type ZFR as double flame tube/smoke tube
boiler with 3-pass technology up to an output
of 18,000-55,000 kg/h for steam generation
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APPLICATIONS
LISTINGS
Laboratory use, steam for tanks, storage
tanks, reactions and distillations,
autoclaves, dyestuffs, food products,
jacketed vessels for processing waxes,
paraffins, glues, resins, and varnishes.
Built in accordance with Code S of ASME
Boiler and Pressure Vessel Code and is UL
Listed.
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CT water tube type steam generators are the result of over 40 years experience of BONO ENERGIA in the industrial, petrochemical and power generation applications.
Engineered using the most advanced CAD systems, these generators guarantee the highest operating features, thanks to BONO's experience in heat transfer, welding technology and pressure vessel calculations. The production, carried out in Peschiera Borromeo facilities, is based on ISO 9001-2000 quality standards, with inspection plans for material, production process and final test.
CT series water tube steam generators represent a modern concept of "D" shaped desing, having two overmounted drums, expanded vertical tubes and full water walls type furnace. The water circulation inside the boiler is of the natural type.
The burner is housed inside the front water wall by means of properly shaped water tubes.
CONVENTIONAL FIRED WATER TUBES BOILERS (1,000 units world-wide installed)
Model
Clajtub CTD-S / Clajtub CTD
Configuration
Package / Site erected
Medium
Saturated and Superheated steam
Steam production
8 to 150 t/h
Design pressure
up to 80 bar
Steam temperature
300°C - 480°C
Thermal efficiency
up to 94%
Type of fuel
Natural Gas, Fuel Oil, Refinery gas, Lean gas, Reach gas, Coke Oven Gas, Process gas
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Garioni Naval offers biomass fire tube steam boilers which are developed based on our cooperation with global engineering and European know-how combining with over 45 years experience and technical knowledge of solid combustibles, especially coal. Biomass steam boilers range from a capacity of 2 ton/h to 10 ton/h with steam pressure from 1 bar to 15 bar. Garioni Naval Biomass steam boiler is a two passes fire tube boiler with external prefurnace combustion chamber. The boiler is compactly designed with excellent appearance.
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Many technological processes, above all in the food industry, need to use high temperatures (higher than 250°C).
High temperatures are usually obtained using thermal oil but, new regulations, do not allow to use thermal oil where there is danger to pollute the food under process.
In these cases it is a must to use high pressure steam up to 110 bar, for having temperatures up to 318°C.
We have studied and produce our steam generators GMT/HP that, working with closed circuit and with natural circulation (no pump is needed) can produce steam up to 110 bar.
All installations using GMT/HP work without pump, steam traps, water treatment and feed water tanks.
A simple installation using our engineering experience.
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Combination of high technology and superior workmanship.
Long life, compact design, high capacity to size ratio
Suitable for use of Natural Gas, LPG, Light Oil and Heavy Oil as fuel
Special design to minimize the effects of sediments and scaling on waterside
Well-distributed expansion pattern due to balanced heat absorption within the boiler
Also transportable in modular configuration for site assembly, for boiler rooms with narrow passages.
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Saturated Dry Steam; Immediately
Computer Aided Design in compliance with latest CE pressure equipment directives and EN Harmonized Standards.
Accredited Organisation F module Certificate (CE Mark)
Easy operation and maintenance
Small size, high performance
Safe operation
Compact solution for steam
Main components of steampack steam system package
HDR high pressure steam boiler developed with Swiss technology
Liquid or gas fired burner application
Feed water pump module with stand by pump and armatures
Boiler armatures including all operation and safety equipment
Electric control panel mounted on the system
Electrode - controlled water level safety system
Chimney (optional)
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System / Grid Water Circuit
System separates the combustion air delivered by the ventilator as primary and secondary air which is injected to the combustion chamber via air nozzles. The cooling water circulating in the grid system extends the life of the grid. The heat absorbed during the circulation by the cooling water contributes as useful energy since it will be connected to the main heating circuit of the boiler system.
Radiation Heat transfer
Heat is transferred mainly by radiation and consequently by conduction, thus enabling high performance and compact dimensions in erensan boilers.
Turbulator
Gas turbulators swirl the hot smoke gases in the boiler tubes and provides extended contact for better heat transfer to the water. Since the turbulators will increase the speed of the combustion gases by inducing turbulence flow, the tendency of condensation is drained away with high speed gases ,thus protecting the boiler against acid corrosion.
Automatic Control
Heating in conventional coal boilers is directly proportional to the amount of coal fed to the boiler just like in stoves. Over loading, results in unnecessary heating and loss of energy. However your Erensan boiler adjusts the speed of the combustion with automatic fan control even when the boiler is excessively fed by coal.
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Euroboiler Garioni Naval heaters are produced to be able to burn every type of solid fuel, using two different type of burning equipements:
1) Prefurnace with looding and unlooding screw system.
2) Rolling grates
Grates are manufactured with the best resistant cast iron alloy in order to guarantee a maximum lifetime great performance. Grates are designed to burn different types of combustible such as coal from 0 to 50 mm with a calorific value from 4.000 to 7.000 Kcal/Kg, wood waste / chip and other kind of solid fuels.
Our systems are delivered complete wit exhaust gas treating systems Tailor designed on the fuell type and customer needs.
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High Pressure Steam Boilers coded HPS are three pass and with firetube design .Erensan boilers are designed with Computer Aided Design in compliance with latest En Norms and Pressure Equipment Directives of Europe.
Main Characteristics :
Large Water and Steam Volume helpd to supply Steam in peak drafts and fluctuating steam drafts. Large heating Surface helps higher heat absorbtion and Dry Steam supply. With the Wet Back design maximum benefit is taken from heating surface.Lower counter pressure of the boiler reduces power consumption of the burner and easier combustion.Minimized refractory enables low thermal inertia and reduced service cost and better heat transfer.With the optimum Chamber sizes and well distributed thermal loading more effective use of Radiation heat transfer surfaces.High efficiency of 95% is acquired .
Wide capacity range from 1t/h to 25 t/h enables all industries to benefit .
Optianal : Air , Water Economizers, and Superheaters are applicable upon request.
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Controlled circulation, water tube boilers suitable for the production of hot water, and three gas passes.
They are realized both in vertical and horizontal version. They have elevated efficiencies (>91%) and are tested for pressures up to 36 bar and, for there dimensions, can be installed in reduced spaces.
They produce hot water in only five minutes and have minimum heat dispersions towards the atmosphere which guarantees a higher global efficiency in comparison with a traditional fire tube boiler NPR. Capacity from 116 to 10.000 kW.
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Pellets operated biomass boilers
COMBIPACK
DESCRIPTION:
3 models range 28, 34 and 50kW.
The 28 kW model provides hot water as well as heating,
In its construction features, we can highlight:
-- Performances above 90%.
-- Horizontal air flame burner.
-- Manual or automated tube exchanger cleaning system .
-- Manual or automatic ashes extraction system.
-- 200 and 400 liters capacity tanks, reversible on both sides.
-- Can operate with pellets or firewood.
-- Fully automatic electronic control.
-- Operating temperature from 60 º C to 90 ° C.
We attach, here a technical catalogue of the product.
FUEL:
Pellets
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GASELLE COMBI
DESCRIPTION:
The boilers of biomass Gaselle Combi are compound of 3 models of 34, 45 and 62kW with firewood operation and 20, 28, 34kW with operation to pellets.
Between its constructive details we can emphasize:
- Boiler of firewood with inverse flame, when detecting that the fuel has been finished automatically ignites the burner of pellet.
- Yields of until 85% with firewood operation and of 87% with operation to pellet.
- Burning of pellet of insufflated air of horizontal flame.
- System of cleaning manual.
- Deposits of 200 and 400 liters of capacity, reversible to both sides.
- Totally automatic electronic Control.
We enclose technical catalog of the product.
FUEL:
Firewood
APPLICATIONS:
- Any type of house or the commercial premises.
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