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Equipped with the most modern of drive and control engineering, the HAMUEL portal milling machines make it possible to maximise productivity and enable the greatest possible flexibility in processing of:
- steel
- cast materials
- fine zinc alloys such as ZAMAK, KIRKSITE etc.
- aluminium
- brass alloys
- plastics such as UREOL etc.
- wood
These machines are mainly used:
- aerospace industry
- automotive industry
- model and mould making industry
- mechanical engineering industry
- tool-making industry
- contract production
Machine specifications:
The specification depend exclusively on the customer's requirements, the machining centres in GANTRY design are availble for large parts or finished body shells. The working travel X is variable according to the customers's needs.
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The strenghts :
* Rigid steel welded structure for
intensive machining
* Feed rate up to 12m/min (servo-brushless version).
* A wide and versatil range of 8 different sizes
* Z 350 option for 3D jobs
* Very rapid return on investment
* Quality and performances adapted to serial production
* Ease of use, like all Charlyrobot’s machines.
* Compliant with EC rules and safety directives
The charlyPRO range offers 8 differents machine sizes with a large choice of High Frequency spindles. All models are avalaible with servo-brushless motorisation and can be equiped with many professional options like vacuum table or automatic pneumatic chip suction system. The charlyPRO gives you the best value for money in its market segment. It allows you to start with cnc machining with the safety, efficiency and quality of a serial production equipment.
charlyPRO becomes the reference equipment for soft materials and soft metals applications such as engraving, sign and display making, modeling and cutting works.
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Electronic :
- Charlyrobot CNR3 micro-step digital control.
- 3 to 5 interpolated electronic axes.
- Communication: serial RS232
- Power supply 240 volts or option 110 volts single phase + earth
- Installed power: 2KW with HF spindle 1.1 KW.
Drive :
- Stepped motor, micro-step management.
- Ball screw diameter 12 mm with a thread of 5 mm on X, Y and Z.
- Guides by prismatic rails with ball recirculation shoes on X and Y.
- Protection of axes by lip seals on X, Y and Z.
- Greaser on guide shoe and drive ball screw bushing.
Options :
- Microlubrification
- Floating suction sensor in Z, for 2D application only.
- Standard 600 W spindle with speed converter by mecanical potentiometer on the spindle. Rotation of 8000 to 24000 rpm. Maximum tightening diameter of 8 mm.
- High frequency spindle 1.1 KW without tool changer with electronic frequency converter controlled by potentiometer on the front panel. Rotation of 6000 to 24000 rpm, EX20 collet with maximum tightening diameter of 13 mm.
- 4th axis (brushless).
- Bushless servo motors with CNR3 digital control, 3 axes extensible to 5.
- Vaccum table.
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Electronic :
- Charlyrobot CNR3 micro-step digital control.
- 3 to 5 interpolated electronic axes.
- Communication: serial RS232
- Power supply 240 volts or option 110 volts single phase + earth
- Installed power: 2KW with HF spindle 1.1 KW.
Drive :
- Stepped motor, micro-step management.
- Ball screw diameter 12 mm with a thread of 5 mm on X, Y and Z.
- Guides by prismatic rails with ball recirculation shoes on X and Y.
- Protection of axes by lip seals on X, Y and Z.
- Greaser on guide shoe and drive ball screw bushing.
Options :
- Microlubrification
- Floating suction sensor in Z, for 2D application only.
- Standard 600 W spindle with speed converter by mecanical potentiometer on the spindle. Rotation of 8000 to 24000 rpm. Maximum tightening diameter of 8 mm.
- High frequency spindle 1.1 KW without tool changer with electronic frequency converter controlled by potentiometer on the front panel. Rotation of 6000 to 24000 rpm, EX20 collet with maximum tightening diameter of 13 mm.
Safety :
- Integral cover with 180° vision, very bright.
- Compliant with the European Directive "machine n° 98/37/CE".
- "Punch button" type emergency stop.
- Cover opening detection.
- Electromagnetic cover locking, controlled by the spindle.
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DATRON M75
Affordable CNC milling machine M75
With a footprint of only 1,300 mm x 1,300 mm, this compact machine is equipped with a traverse path of 520 mm x 650 mm x 240 mm. The massive granite structure allows for dynamic CNC processing with high surface quality. Equipped with a robust 1.2 kW HF-spindle and a 10-fold tool changer allows precise milling at low cost.
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The THS line features the cross movement of the column carrying the milling head. The THS can be configured in various applications from 3 to 5 axis and pallet chnagers. Due to its particular structure, it can be applied both to high speed machining and to heavy duty machining.
Table surface mm various from 800 square to 2.000 diameter
Max load admitted Kg 10.000
Longitudinal travel (step 500 mm) mm 1.500 - 3.000
Cross travel (Y axis) mm 1.000 - 1.250 - 1.400 - 1.600
Vertical travel (Z axis) mm 1.200 - 1.250 - 1.400 - 1.600
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Work table 880 x 360mm (34.4” x 14.2”)
Table T-slots (WxN) 18mm (0.71”) × 3
Table load max 410kgs (900lbs)
X axis travel 660mm (26”)
Y axis travel 410mm (16.1”)
Z axis travel 510mm (20.1”)
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Work table 254x1270mm (10x50”)
Table T-slots (WxN) 16mm (0.63”)x35
TABLE LOAD MAX 450kgs (1000 lbs) (CENTER)
X axis travel 800mm (31-1/2”)
Y axis travel 410mm (16”)
Z axis travel 510mm (20”)
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DATRON M8 XL - 2500
The machining system M8 XL-2500 is specially designed for the precise machining of large-format workpieces or aluminium extrusions. The useable traverse path is 1,020 mm x 2,500 mm with a floor space of 1,400 mm x 3,500 mm x 1,800 mm. The solid vibration-damped construction with precision linear guides is the basis for high production quality, even whilst machining at high speed. A variety of protective covers is available on request.
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Series GFV/GFY
X/Y/Z CNC Base Units
Series GFV / GFY
Effective travel ranges: from 440 x 480 mm to 1,380 x 2,480 mm, z-axis 220 or 300 mm
Clamping surface: from 625 x 1,100 mm to 1,500 x 3,050 mm
Portal passage: optionally 235 mm or 435 mm
Drive system: DC (series GFV) or AC (series GFY) servo drives, precision ball screw spindle
Travel speeds: 8 m/min (series GFV); 12 m/min (series GFY)
Repeatability depending: on the assembly of the plants; on average approx. 0.02 mm
Weight: 450 kg to 650 kg
Example of use
All linear axes of the linear units LES 5 (x- and z-axis) and LES 6 (y-axis) that are use here run on grinded steel shafts with linear ball bearings. Clearance-free ball screw drives with hardened and polished 5/8''-16 spindles with a pitch of, optionally, 2.5/4/5 or 10 mm are used as drives. The linear axes are driven by powerful and robust DC or AC servo motors in easy-to-maintain drive modules.
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The D.L. Ricci Corp. "3 axis" Portable Milling Machines are our most versatile and accurate milling machine tool, capable of traveling and machining in all axis (XYZ). They are ideal for onsite machining large and small rectangular areas accurately. These Portable Mills can be clamped or bolted directly onto the part being machined or fabricated. Setup jigs and parallel-mounting fixtures can be used to position the portable mills for difficult work area conditions. Any machinist familiar with machining practices will find the Portable Milling Machines simple to setup and operate, even upside down.
These milling machine tools are designed for rugged onsite machining such as milling, drilling and boring applications on jobs that were previously thought to be impossible without extensive disassembly. The precision ground dovetails with adjustable gibs, to provide smooth, accurate travel in all axis.
When used as a facing mill, this milling machine tool will do a quick job of facing off pitted or misaligned surfaces, restoring the original condition of the part being machined. Servo power feeds are available for all axis, allowing the application of smooth and consistent power feed throughout the speed range, both in forward and reverse.
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Ronin
One of the most important characteristics of RONIN is that of integrating the column in a unique monolithic structure with the longitudinal sliding saddle (X axis).
The result is exciting under all points of view. RONIN differs itself from all competing machines for its qualities of utmost stiffness, of dynamic feedback, for its capabilities to perform extremely heavy machining with high powers, high accuracy machining, as well as for its finishing quality.
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The range of the Vertical Milling machines is composed from :
Atlas 2G
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail. Hydrostatic lubrication on all axes.
Milling head with built-in "C" axis suitable for different attachment heads
Atlas 2P
is a milling machine with movable table and stationary portal, with movable or stationary working crossrail and hydrostatic bearing on all the axes.
Milling head with built-in "C" axis suitable for different attachment heads
Atlas 3RG
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail, featured by closed RAM. Hydrostatic lubrication on all axes.
Atlas 3RP
is a milling machine with movable table and stationary portal, with movable or stationary working crossrail, hydrostatic bearing on all the axes and fully closed ram
Atlas 4RP
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail, featured by closed RAM.
Atlas 4RG
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail, featured by closed RAM
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A modern machine with 5 NC-axes for parts of medium weight up to 6 tons and a working envelope of 2.5 x 2 x 1.2 m erected on an even foundation and featuring performance parameters to meet highest demands in metalworking industry.
The all-around enclosure permits a diameter of rotation of work pieces to be cut of 2200 mm. Chip and coolant discharge facilities are arranged above floor level. Automatic tool and pallet changers sustain universal application of machine as a machining center.
Comprehensive accessories such as various milling heads, NC facing heads and support bearings that can also be changed automatically are to enhance the universal application of this UNION machine.
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K2X The machines of Extremes
Very high speed and very high precision in 3D-machining.
Precursor of the very high HSM range, the structural calculations have lead to a very high-performance machine : feedrates and working speed up to 60 m/mn and acceleration up to 1g ; powerfull spindle which allows high swarf removal.
Rapidity and power are the best describing the HURON K2X. It allies swarf removal capacity and high machining speeds for 3D-finishing operations.
Milling centres type K2X have a high stability for machining the hardest materiel (machining in 65 Hrc steel have been made).
This milling centre is ideally suited for pieces up to 3000 kg such as injection moulds, foundry templates, cutting tools, aeronautical pieces, precision mechanical parts.
K2X 8
XYZ 700 / 600 / 450 mm
800 x 600 mm / 500 kg
24.000 rpm - 24 kW - 38 Nm
XYZ = 40 m/min
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Drake GS:RM™Heavy Duty Rack Mills
The Drake GS:RM (Gear System: Rack Mill) produces steering racks for a major automotive manufacturer. Cycle time is less than 35 seconds. Its performance earned an overall perfect ten rating from the auto parts maker.
This four-axis machine features a customized automatic loading system designed to use specific alignment features that assure accurate, quick, repeatable loading. High-powered table vice clamps secure the part and feed jaws accommodate two part configurations with no changeovers required.
An available power helix on the milling spindle assists in fast changeovers to a variety of part configurations producing angles up to plus or minus forty-five degrees.
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FV 340 CN:
FV 340 with numerical control
Strockes: 1070 x 350 x 490 mm
High capacities and ease of use for a very close work by the piece...
- Continuous variation of spindle and feed speeds. Digital display of the speeds on movable console.
- Visualization on the 3 movements par rulers, increment 1 / 100 mm. Prismatic tracks on the 3 movements.
- 2 distinct spindles, horizontal and vertical, with each an independant motor.
- 2 gear box 2 ranges on the 2 spindles.
- Vertical head, with sliding drilling quill of very large diametre (130 mm) making feasible slanted drilling (slant + or – 45°). Easy and precise orientation of the head thanks to a wheel and an endless screw.
- Ram moving up to 680 mm thanks to a rack.
- Cast-iron structure fonte to ensure high rigidity and maximal accuracy.
- Electric control of automatics with 3 levers.
- Centralized automatic lubrification system for all movements.
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The milling trade-mark of CAZENEUVE. User-orientated machines. They also supply DUFOUR spare parts.
With the FV range, you can have conventional or CN drilling machines adapted to small or mass production and supplied with a complete accessory kit.
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VMX24
Not many machining centers in the world with a 24” X-axis travel that have as small a footprint (85.8x91") as the Hurco VMX24. Even fewer with an accompanying 20” Y-axis travel. Then, packaged with all the additional features, it certainly stands alone.
As with all Hurco machines, the VMX24 comes with the most powerful control available. It’s also rigidly constructed to eliminate vibrations – even under the heaviest cutting conditions. The standard, 10,000 RPM spindle compares favorably to many machining centers costing considerably more.
The 24-station automatic tool changer goes from tool to tool in three seconds. That’s just more evidence that the VMX24 is about speed as much as it is power. The VMX24 can be upgraded to feature a higher-speed, 15,000 RPM spindle.
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Numerical milling machine 3 axes, covering races of 600x500x100mm and, conceived for the tender material machining such as the resins, wood, the plastics, aluminum as well as brass.
This milling machine is compatible with many software or programmable ISO codes some.
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VMC VERTICAL SPINDLE
Haas Automation offers a wide range of VMCs - one just right to meet the demands of every machine shop.
The Toolroom Mills combine the power of CNC with the ease of manual control. Haas CNC verticals have travels ranging from 406 x 305 x 254 mm (xyz) on the Mini Mill and Super Mini Mill to 3048 x 1016 x 762 mm on the monstrous VF-11. Workpiece sizes run the gamut, too, with tables available from 305 x 914 mm all the way up to 711 x 3048 mm.
The range of possible applications is as varied as the capacities: 7,5 hp Mini Mill, 15 hp Super Mini Mill, 20 and 30 horsepower motors for the VF line; speeds ranging from 0 to 7500 rpm, with options for 10000, 15000 and 30000 rpm; and torque ratings up to 450 ft-lb. These machines are flexible enough for both high-torque, heavy-duty cutting as well as your finest high-speed machining operations.
The legendary Haas control makes every one of our VMCs easy to operate. With special Haas-only features like word-processor editing, one-button features, multi-function jog handle and Visual Quick Code programming, you'll find the Haas control is the most user-friendly CNC control available anywhere. Operating the machine becomes like driving your favorite sports car: It'll go wherever you point it. It's easy to point. And it won't say no.
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Description
MAKINO's V-series which has been developed especially for the mold construction offers an extensive performance spectrum and a multitude of constructive solutions. These guarantee permanent process stability and accuracy and the best quality surface finish.
The machining centres of the V-series are distinguished in particular by the rigidity and stability of the components, its outstanding damping properties and the uncompromising design of the machine structure. MAKINO sets new standards for the modern mold construction.
Constant developments in technologies are the basis for fulfilling the requirements of the mold construction with the highest quality of production.
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The AZ150L rs a high-accuracy and high-efficiency vertical machining center that machines small-sized-parts wrth nano level accuracy, ft is equipped with counter balance axes to eliminate machine vibration. The AZt 50L can perform excellent and high accuracy machining tor both surface finish and profiles.
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HS430L
Sodick's high-speed linear machining centre.
As a pioneer in the use of highly dynamic linear drives in machine tools, and based on years of experience with over 10,000 linear EDM machines, Sodick is presenting a new generation of high-speed linear machining centres with linear drives in all axes – the HS L series
High acceleration rates > 1G, maximum stability and the highest degree of precision down to the nano realm are the top attributes of this innovation, which heralds a new era in milling tools. Not least because the handling of the machine is extremely easy and safe, thanks to the Windows-based CNC controller combined with Sodick Motion Control software.
Unlike the conventional method of separately executed rough and fine milling, this new technology combines both these machining passes in the one operating mode. The solution is a rapidly rotating and traversing tool of small diameter that cuts to fine depths.
Fine depth milling
Small diameter cutting tools are ideal for minimising the cusp (residual surface roughness after cutting) and therefore milling resistance. The result is enhanced dimensional accuracy, surface finish, and tool life.
High Speed Milling
High-speed milling shortens cycle times and therefore the whole machining period. Other advantages are improved surface qualities, multi-purpose tools, and minimising chip sizes for ease of disposal. In addition, this technology does not require coolant, so dry (semi-dry) machining is also possible.
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DATRON M8
Versatility
Benefit with DATRON's CNC machining system M8 from our many years of experience in the specially economic and top-quality machining of Aluminium and Plastics!
A large machining area and high precision -
the M8 system completes the range of machining systems offered by DATRON when higher requirements in milling efficiency and precision are on the agenda.
With the know-how of more than one thousand installations world-wide, DATRON will offer you the security and quality of technically-mature production solutions for your machining tasks.
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PHANTOMATIC T3 A
CNC machining centre with three controlled axes, designed for machining operations on bars or workpieces made of aluminium, PVC, light alloys in general and steel up to 3 mm thick. It is provided with a 4-place tool magazine, with provision for containing 2 angle machining heads and a side milling cutter, for machining operations on the 5 faces of the workpiece. It also has a traversing work table which facilitates workpiece loading/unloading as well as considerably increasing the machinable section.
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Description
The S33APC vertical machining center utilizes a 40 taper, 13,000-rpm spindle with the stiffness and rigidity required for hard cutting applications and the speed necessary to provide high surface quality for demanding die and mold applications. Heavy cast construction and an axis configuration with no overhangs ensures high machine rigidity, resulting in outstanding accuracy over the full range of travel. It is capable of maintaining positioning accuracies to within ±.0001 inch (.003 mm) and repeatability of ±.00008 inch (.002 mm).
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R1, the new vertical machining center, equipped with a cross table, is the expression of the Serrmac evolution could reach applying the latest and most advanced technologies, in order to improve the performances of the machine and to satisfy the requirements of a production which has to be particularly effi cient for precision and reliability.
X axis 460 mm-Y axis 370 mm-Z axis 420 mm with a Working surface 600 x 350 mm; Max spindle power 5.5 kW, Max spindle speed 10.000 rpm and Rapid feed 30 m/min.
R1 model is aveileble in two version: Tool storage with nr. 12 tool positions and Wheel tool storage with nr. 16 tool positions, RANDOM type selection and with double-grip.
The control board is installed on the right side of the machine and there
are located all the elements of control: alphanumeric keyboard, CNC 10,4”
video color with graphic to visualize the different machining programs, alarms and machine messages, all the manual controls.
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TK 446 - 3-axis CNC vertical machining center.
The flexibility of the TK 446 model makes it particularly suitable both for small manufacturing enterprises that often need to perform several tooling-ups due to frequent production changes and to larger multinational corporations that have to machine large batches.
Thanks to its excellent price/quality ratio, the TK 446 model represents a good starting point for those who wish to abandon their old machines with manual commands and to approach to industrial automation systems and to numeric-control machining centers.
The TK 446 model stands out for the high useful working lengths (also using aggregate heads) that set the TK 446 apart from other machining centers in the equivalent price range; this machining center is designed for drilling and conventional milling processes and also for copy-milling operations on aluminum extruded profiles and other materials, including steel profiles up to 5 mm thick, steel reinforced PVC, and various other plastics or wood.
Standard versions are available in 2 machining lengths: 3500 and 6500 mm.
Axis X: 3500 – 6500 mm
Axis Y: 370 mm / 250 mm (with aggregate heads)
Axis Z: 250 mm / 250 mm (with aggregate heads)
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The advanced machine design of the DMC 35 V series delivers superb quality at an unbeatable price. The series comes standard with the most requested features like a 10,000 rpm motor spindle, 20x-tool magazine with double gripper, high rapid traverse speeds and high-tech controls with 3D-software. With spindle speeds up to 18,000 rpm, high dynamics and excellent sturdiness, the DMC 64 / 104 V linear suitable both for high volume chip removal and machining in the tool and mould sector. The tool magazine with 30 pockets and fast pick-up tool changer for setup parallel to production time lead to minimal idle times and delivers top productivity.
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