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PASE Group, Inc. offers a variety of net-weight drum and tote filling systems that are easy to operate and can be customized to fit your filling requirements. Systems are guaranteed to improve your profitability and production by accurately, gently, and consistently dispensing your products into the containers. Each of these systems is designed for harsh industrial operations with simple, user-friendly designs and controls interfaces. Some of the features of this equipment include:
- Filling method chosen from controls interface (Sub-fill, with Product Tracking, Top-Fill, or In-Bung)
- Quick change filling lances with docking stations for multiple filling lances and automatic cleaning functions. Cleaning is controlled by the filler PLC. This is a perfect fit if downtime and cleaning are wasting valuable production time or if you need a guarantee of zero cross contamination between your products.
- No upstream control valves are required with proportionally controlled throttling valve. Instead, this is controlled by the filling lance.
- Recipe design and product variable storage settings.
- All systems have pump control systems in place for electric or air-powered pumps.
- Filling lance standard materials are: 316/316L pacified stainless steel and teflon, 3A approved. Other materials are also available, such as: PVC, PVDF, Hasteloy, Titanium. All lances have drip-free plug (foot valves) on tip of lance.
- Drip cups, fume hoods, and splash protection systems are standards for our equipment.
Fully-automatic drum filling system, includes, but not limited to the following functions:
- Pre-filling drum orientation station
- Sub-fill with tracking, top-fill, bottom fill selection
- Automatic, controlled 3-zone conveyor sections
- Cleaning-while filling station for optional, additional filling lances
- Proportionally controlled filling lances with no up-stream valves required
- 316/316L pacified product contact parts
- Automatic, powered container height adjustments
- Product filling and cleaning recipes
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Automatic drum filler Type 31 - Type 33. "Plug and Fill"
Feige offers even more stages of expansion for the drum filling machine “Type 33” presented in 2004 for the filling of steel and plastic drums. These modular stages of expansion prove the leading market position of Feige among the manufacturers of filling machines. Automatic de-bunging and bunging station, nitrogen purging or pre- and final filling station can be combined as per requirement.
After installation and power supply has been put on, the machine is ready for use as electric and pneumatic control has been designed in such a way that it perfectly fits into one common control cabinet. Cable conduits and cable laying can be spared during installation. The basic idea of a quick “Plug & Fill” machine has even been improved. Everything is ready mounted for production, in case of hazardous area application in zone 1 tested and designed as per ATEX regulation.
With these user-friendly “Plug & Fill” machines, Feige Filling continues to realise their high demands on filling machines. These extremely compact filling machines are simply brought into position via forklift truck. A foundation is not necessary. After installation and after power supply has been put on, compressed air and product line are connected. Straight afterwards, the filling of liquid or pasty products can be started.
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FRICKE pallet filling systems are available for all filling types into buckets, hobbocks, canisters, barrels or standard intermediate bulk containers (IBC). Determine the calibratable weight ranges by the selection of your scale(s), and make use of the following advantages:
Automatic weight settings
Time consuming settings by the operating personnel at the weighing terminal have become almost fully unnecessary as the system automatically suggests the various setpoint and tare weights, frequencies as well as coarse and fine flow parameters.
Practical single-handed operation
The valve can be easily positioned above each container opening with one hand, and the filling cycle started by pressing a button. This is due to the especially user friendly handle fitted to a smooth operating, swivelling telescopic arm running in roller bearings.
Expansion of the scope of containers
Additional small containers of 2.5 to 30 kg can be filled using a second scale with a lower weighing range.
Filled containers need not be palletised
No physical strain during palletising filled containers. Empty canisters or barrels are arranged on a pallet and subsequently filled.
Reduced risk of accident
No stationary elements, such as frames required to slide the valve. Impacts or crushing as a source of accident during operation are therefore excluded.
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Filling machine for filling of single containers (IBC) and several containers arranged on pallets.
Working steps:
1. step: Feeding of pallet and positioning of bunging head to
the first bunghole by the operator using a joystick.
2. step: Automatic de-bunging of the bunghole
3. step: Automatic filling of the bung-type container
4. step: Automatic re-bunging of the bung-type container
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With the installation of filling to coordinates km No, FRICKE presents another innovation which defines new standards.
Realized in construction of stainless steel robust and prepared for the automatic control of hole of plug, this installation, in addition to the precise filling étalonnable, guarantees to you before a a whole thing: a high efficiency. Because while on the usual machines the container is led to the valve, in the case of the installation with coordinates km No, it is exactly the opposite! That means immense time-savings, in particular for fillings of pallets of different containers. The relatively light valves move at an enormous speed and are cleaned easily and quickly because of the fact that they comprise only three parts having a direct contact with the product. Times of change of equipment are reduced thus to a minimum.
Other advantages: the filling is carried out almost without foam and is also appropriate for critical products. The follow-up of integrated level guarantees a rising of the valve here corresponding to the rise of the level of filling. And independently of the size of the container and the quantity, all the operations are memorized and available on call. What appears complicated is however realizable by a person in three stages only:
to position the pallet (in lower part of the installation)
to document the positions of the containers by "teach in"
to start the process of filling
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Single head aseptic filler for bag in drum
Single head aseptic filler for bag in drum on pallet and bag in bin
Double head aseptic filler
Double head aseptic filler for bag in drum
Double head aseptic filler for bag in drum on pallet and bag in bin
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- Positionning of the full drum (A) below the MULTI-DOSIMAT
- Proof connecting of the drum to the MULTI-DOSIMAT
- Elevation and turning up side down of the assembly (drum + MULTI-DOSIMAT + outlet hopper + dedusting hood)
- Tare weighing of the empty drum (B) on the scale
- Positionning of the assembl drum + MULTI-DOSIMAT down to approx. 1 cm distance to the drum (B)
- Start up of the dedusting aspiration
- Weighing and dosing of the product controlled by the terminal IT 9000
- Once the drum (B) is full, positioning of the next empty drum (B) on the scale
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