|
|
The High Ply Fabric Cutter TURBOCUT S 2501 CV from assyst-bullmer represents high standards of design and manufacturing in Fabric Cutter-Technology. Like all assyst/bullmer High-Ply Cutters, it cuts fabrics and similar materials with a reciprocating blade which is mounted on an X-Y-drive and tangentially controlled to follow the contour shapes. The result are precisely cut patterns at enormous speed. Affordable without compromising quality was the basic idea for this new development. Turbocut S2501 can be used to cut a wide variety of woven and non-woven textile, textile-like and similar materials , up to 2,5 cm (1") ply height under vacuum compression of the material stack
NEW features:
New, extremely light Turbo beam
Very light , yet sturdy cutting head based on skeleton frame
New high frequency knife quide
The result:
Highest speeds up to 90 m/min
Acceleration up to 1,3 g
Knife frequency up to 7500 rpm
Enormously increased conture speed
Quiet, vibration-free cutting head
Maximum reliability
Accurate cutting contours
Constant accuracy
Low Cost of Ownership
No spare knife drive necessary
The highlights:
Integrated high performance vacuum turbine with only 15 KW
Automatic bristle cleaning during bitefeed
Sharpening device with diamond sharpening wheel for ultimate knife sharpness
Free accessible knife for simple and fast knife change
Additional knife guide for stabilization of knife during sharpening for
smooth cutting edge.
Controller with CNC completely encased in dust protected steel cabinet
Control Software with real time graphic, error menu, operator guide, data management and remote-maintenance
|
|
The new assyst/bullmer fabric cutters PROCUT L 5001 for 5 cm and PROCUT XL 7501 for 7,5 cm compressed ply height represent a world-class product in regard to performance, accuracy and reliability. PROCUT L 5001 and PROCUT XL 7501 have a cutting window length of approx. 1.800 mm (optional: 2.500 mm). The Cutters are equipped with linear modules for the X- and Y-axis.
PROCUT L 5001 LV and PROCUT XL 7501 LV (”Long version”) models can be built with bristle conveyors in any desired length up to 12 m , especially in demand in the automotive and furniture industry. The LV-versions differentiate further from the standard types by a cutting bridge with side parts, a roller guide on both sides in x-direction and rack and pinion drive.
Depending on application and material to be cut they achieve the following performance parameters:
* Maximum speed up to 90 m/min.
* Acceleration of up to 1,0 g
* Effective cutting speed of up to 20 m/min.
|
|
The Sirius 1000 is a high performance high-ply textile cutter with automatic material feed. Owing to the stable knife action and high vacuum power, it is possible to accurately cut coated materials and fleece, cotton, wool, insulating materials and other voluminous materials up to 100 mm in height, compressed under vacuum, at effective cutting speed of up to 20 m per minute.
To ensure excellent cutting quality of even very high stacks , the cutter is characterised by a specially designed vacuum flow, which ensures that the cutting material is subjected to an evenly distributed pressure during compression and therefore there is no displacement within the multilayer pile. To achieve greater efficiency when cutting soft materials, the output of the vacuum pump was also raised so that voluminous materials are compressed down to 30% of their uncompressed height. This means that at the same cutting height more layers can be cut.
The adaptive knife guide in the Z axis (tangential axis)ensures that deflections of the knife caused by the cutting forces during the cutting process are automatically compensated. In this way, a very high degree of cutting accuracy with soft materials ,from the top to the bottom layer is achieved.
These characteristics, combined with the reinforcement of the lateral knife guide, the stable guidance of the knife back and the reinforced pressing plate guide, allow to cut compressed layers of voluminous materials accurately up to a height of 100 mm at effective speeds of up to 20 m per minute.
For the automotive version of the cutter , the drilling machine was reinforced to enable precision bores up to 25 mm to be performed rapidly.
|
|
Laser technology is becoming very popular for the processing of woven or non-woven (synthetic) fabrics or fibrous materials for example:
- Industrial filters
- Sport and leisure clothing, protective suits
- Automobile fittings (airbags, furnishing, etc.).
The laser beam works without contact and without tool erosion. There is no distortion by a mechanical tool. The fused edges do not fray. No seaming is necessary with most synthetic textiles.
|
|
Application:
Computer controlled system for straight and rectangular off-the-roll cutting of awning fabrics or sunshade textiles with thermoplastic coating.
Concept:
Fabric is pulled off the roll onto the table by a servo controlled pull-off carriage with simultaneous ultrasonic slitting to required width. Ultrasonic cross cut at required pull-off length. Data entry with touch screen and DDE (Direct Dimension Entry) on a displayed awning schematic or by optional computer network. Automatic calculation of fabric lengths and width according to dimensions of finished awning cover. Automatic positioning of longitudinal ultrasonic cutter. Automatic repeat of interrupted cutting cycles due to defective fabric. Modular design concept adaptable to customer requirements.
|
|
New cutting to length machine for automatic sections of role commodity
All kinds of flat materials become multiple the subsequent treatment
on a certain longitudinal dimension cut and are available then as rectangular cuts.
more assyst/bullmer this cut process automated. Many industries use already cutting to length tables with Querscheindvorrichtung. The rationalization printing with the processing of technical textiles has
new need for such plants production.
The role commodity becomes on a provision car to a conveyer table
in supply position brought and the role beginning under a feedroll wedged, in order to manufacture a friction with the conveyer of the table.
The operator positions the light barrier car on the desired cutting to length mark. With start of the automatic enterprise the table promotes that
accurate length need up to the cutting off position forwards and the gumption property
one separates. This procedure repeats itself, until the conveyer also
the first cut reaches the table end (sensor stop). The user
and by foot switches the mechanism can infer the cuts again
set on.
Cutting to length tables in the work widths 1600, 1800 and 2000 mm become
offered according to standard. Table length and custom-form widths produce
more assyst/bullmer gladly according to requirement. The plants are installed in many textile-processing enterprises.
Optionally an automatic destacking mechanism is available, which stacks the manufactured sections.
|
|
|
The ultrasonic cutting units of RINCO ULTRASONICS AG are suitable for cutting operations of textiles and fabrics with a minimum of 50% synthetic fibre content, for packaging and food. Together with the cutting station which is available both as stand-alone and as table version, RINCO offers components for special purpose machines as well as the ultrasonic hand cutting unit HC35-3.
|
|
We propose a wide range of textile, technical textile and PP cutting equipments :
- Ultrasonic cutting/welding devices to be installed on weaving looms
- Ultrasonic cutting/welding devices to be installed on PP weaving looms
- Ultrasonic cutting/welding devices to be installed on stenters, inspecting machines or off-line machines
- Complete benches for edge or central cutting
- Cutting + punching or marking machine
- Manual cutting devices
|
|
| ... products without technical information |
| |
The High Ply Fabric Cutter TURBOCUT S 2501 CV from assyst-bullmer represents high standards of design and manufacturing in Fabric Cutter-Technology. Like all assyst/bullmer High-Ply Cutters, it cuts fabrics and similar materials with a reciprocating blade which is mounted on an X-Y-drive and tangentially controlled to follow the contour shapes. The result are precisely cut patterns at enormous speed. Affordable without compromising quality was the basic idea for this new development. Turbocut S2501 can be used to cut a wide variety of woven and non-woven textile, textile-like and similar materials , up to 2,5 cm (1") ply height under vacuum compression of the material stack
NEW features:
New, extremely light Turbo beam
Very light , yet sturdy cutting head based on skeleton frame
New high frequency knife quide
The result:
Highest speeds up to 90 m/min
Acceleration up to 1,3 g
Knife frequency up to 7500 rpm
Enormously increased conture speed
Quiet, vibration-free cutting head
Maximum reliability
Accurate cutting contours
Constant accuracy
Low Cost of Ownership
No spare knife drive necessary
The highlights:
Integrated high performance vacuum turbine with only 15 KW
Automatic bristle cleaning during bitefeed
Sharpening device with diamond sharpening wheel for ultimate knife sharpness
Free accessible knife for simple and fast knife change
Additional knife guide for stabilization of knife during sharpening for
smooth cutting edge.
Controller with CNC completely encased in dust protected steel cabinet
Control Software with real time graphic, error menu, operator guide, data management and remote-maintenance
|
|
The new assyst/bullmer fabric cutters PROCUT L 5001 for 5 cm and PROCUT XL 7501 for 7,5 cm compressed ply height represent a world-class product in regard to performance, accuracy and reliability. PROCUT L 5001 and PROCUT XL 7501 have a cutting window length of approx. 1.800 mm (optional: 2.500 mm). The Cutters are equipped with linear modules for the X- and Y-axis.
PROCUT L 5001 LV and PROCUT XL 7501 LV (”Long version”) models can be built with bristle conveyors in any desired length up to 12 m , especially in demand in the automotive and furniture industry. The LV-versions differentiate further from the standard types by a cutting bridge with side parts, a roller guide on both sides in x-direction and rack and pinion drive.
Depending on application and material to be cut they achieve the following performance parameters:
* Maximum speed up to 90 m/min.
* Acceleration of up to 1,0 g
* Effective cutting speed of up to 20 m/min.
|
|
The Sirius 1000 is a high performance high-ply textile cutter with automatic material feed. Owing to the stable knife action and high vacuum power, it is possible to accurately cut coated materials and fleece, cotton, wool, insulating materials and other voluminous materials up to 100 mm in height, compressed under vacuum, at effective cutting speed of up to 20 m per minute.
To ensure excellent cutting quality of even very high stacks , the cutter is characterised by a specially designed vacuum flow, which ensures that the cutting material is subjected to an evenly distributed pressure during compression and therefore there is no displacement within the multilayer pile. To achieve greater efficiency when cutting soft materials, the output of the vacuum pump was also raised so that voluminous materials are compressed down to 30% of their uncompressed height. This means that at the same cutting height more layers can be cut.
The adaptive knife guide in the Z axis (tangential axis)ensures that deflections of the knife caused by the cutting forces during the cutting process are automatically compensated. In this way, a very high degree of cutting accuracy with soft materials ,from the top to the bottom layer is achieved.
These characteristics, combined with the reinforcement of the lateral knife guide, the stable guidance of the knife back and the reinforced pressing plate guide, allow to cut compressed layers of voluminous materials accurately up to a height of 100 mm at effective speeds of up to 20 m per minute.
For the automotive version of the cutter , the drilling machine was reinforced to enable precision bores up to 25 mm to be performed rapidly.
|
|
Application:
Computer controlled system for straight and rectangular off-the-roll cutting of awning fabrics or sunshade textiles with thermoplastic coating.
Concept:
Fabric is pulled off the roll onto the table by a servo controlled pull-off carriage with simultaneous ultrasonic slitting to required width. Ultrasonic cross cut at required pull-off length. Data entry with touch screen and DDE (Direct Dimension Entry) on a displayed awning schematic or by optional computer network. Automatic calculation of fabric lengths and width according to dimensions of finished awning cover. Automatic positioning of longitudinal ultrasonic cutter. Automatic repeat of interrupted cutting cycles due to defective fabric. Modular design concept adaptable to customer requirements.
|
|
We propose a wide range of textile, technical textile and PP cutting equipments :
- Ultrasonic cutting/welding devices to be installed on weaving looms
- Ultrasonic cutting/welding devices to be installed on PP weaving looms
- Ultrasonic cutting/welding devices to be installed on stenters, inspecting machines or off-line machines
- Complete benches for edge or central cutting
- Cutting + punching or marking machine
- Manual cutting devices
|
|
| ... products without technical information |
| |
Laser technology is becoming very popular for the processing of woven or non-woven (synthetic) fabrics or fibrous materials for example:
- Industrial filters
- Sport and leisure clothing, protective suits
- Automobile fittings (airbags, furnishing, etc.).
The laser beam works without contact and without tool erosion. There is no distortion by a mechanical tool. The fused edges do not fray. No seaming is necessary with most synthetic textiles.
|
|
|
|
