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The processing plant is able to produce soluble ( powder ) and instant ( agglomerated ) coffee starting from green coffee beans. The line includes equipments for raw coffee cleaning, roasting, grinding, liquor extraction, aroma recovery, concentration, spray-drying and agglomeration. Each solution is tailor-made to conform to client's needs. The process control can have different automation levels and can also be completely automatic. Besides coffee, ICF & Welko Special Plants can supply complete processing lines for the production of soluble barley powder.
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The processing plant produces Instant Milk powder starting from raw milk. A standard line includes the following sections: raw milk receiving and cooling, pasteurization and skimming, concentration, spray-drying and agglomeration. Every section of the processing plant complies with the strict hygienic standards and specifications required for the dairy industry and is usually coupled with CIP cleaning systems. Each processing plant is tailor-made and designed to meet specific customer's needs. Besides milk, ICF & Welko Special Plants can supply complete lines for the production of whey, whey-proteins and permeate powder.
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Process monitoring is essential when it comes to achieving consistent, uniform quality and products with a long shelf life. Production on our fully automated minced meat production lines is managed by a central recipe management system which ensures full traceability throughout the process, superior quality and uniformity of finished products.
Integrated online fat analysis measures the fat content of the meat as it leaves the grinder at capacities of up to 20 tonnes/hour. Fat analysis is an essential factor in the optimisation of each individual batch and the method saves time in that it renders tradition laboratory testing superfluous.
The fat analysis system is based on contact-free technology, thus contributing to improved bacteriology and optimum production hygiene. In addition to this, hygienic construction is one of the overall important criteria in Carnitech's manufacture of minced meat production lines which ensure that our customers get the best possible conditions with regard to producing safe foods.
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Over the years, we have developed some of the world's most highly automated sausage production lines. Already at the factory layout design stage, great importance is attached to manpower savings, high efficiency and flexibility, which is why our equipment is conducive to modern production which does not compromise in terms of quality and the finished product.
The core of the Carnitech line is the fat analysis unit, which constantly monitors every single type of meat being mixed in a given batch. The high capacity fat analyser continuously monitors meat between -18° and +7°C, after which the fat level is adjusted to achieve the precise fat percentage required for each batch and each individual sausage.
The ability to co-ordinate operation of the system from the grinder, past the fat analyser to the feeding bin provide undreamed of scope in terms of recipe and product composition and with it tremendous production flexibility when it comes to changing products.
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