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Turn-key solutions - Solartechnology
MiniTec offers automatic assemblylines for this very sophisticated process including industrial images processing, automatic test stations, framing stations and many approved solutions for damage free module handling.
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High Speed Hermetic Lid Sealing and Tacking - PT1000
Features:
- Real-time Cognex vision system for accurate hermetic lid sealing
- High speed vacuum placement head for high throughput
- Highly-sensitive voice coil technology provides the ultimate in force control
- Double lids are detected and eliminated
- Miyachi Unitek 125 DP/60WS capacitive discharge welding power supply
- Powerful, easy-to-use Microsoft Windows®-based operating software
- Small footprint
The PrecisionTack 1000 uses advanced technology to precisely align and tack small, fragile lids at record-breaking speeds. Every part of the system is designed for precise lid alignment and tacking performance.
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Seam Sealing / Hermetic Welding System - SM8500
Features:
- Current control mode for both the hermetic welding and sealing process
- Programmable electrode force
- Most complete line of power supplies in the industry
- Extended electrode life with electrode Auto-Trak software
- Position-based weld pulses
- Electrode roll-bak feature
- Process inhibits
It can be operated as a stand-alone unit or fully integrated into an environmental enclosure for a complete closed loop hermetic sealing process.
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Advanced Seam Welding System - PS1000
Features:
- Seals parts as small as 2x2 mm
- Miyachi Unitek HF25 inverter power supply with real-time feedback
- Rugged, precise motion control
- Servo motor-driven electrodes
The advanced technology of the PrecisionSeal 1000 opens new frontiers in quality, cost and capability in seam welding. It precisely controls energy, position, timing and force to hermetically seal even the smallest and most delicate semiconductor device packages.
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With the wave soldering system PowerWave, SEHO consequently realized a machine concept which offers a remarkable performance at simultaneously low investment costs. Complex SMD boards are as reliably soldered as conventional assemblies - due to up-to-date solder nozzle geometries and a flexible preheat area.
The modular construction of SEHO PowerWave offers the ideal concept for all production requirements and allows the machine to be integrated into existing fully automated production lines.
Performance reserves for the user have been created with the high performance pre-heating. SEHO PowerWave is available with either 1200 mm preheat length or 1800 mm. Depending on your production requirements, SEHO PowerWave may be equipped with a chain/finger conveyor system or with a solder frame conveyor for the processing of pallets.
The heart of the machine, the soldering area, is designed with a degree of flexibility that may perform all realistic soldering operations. Modern and innovative solder nozzle geometries provide ideal soldering results.
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The GoWave 1030 is a powerful soldering system for those just entering into mass-soldering operations. This system is suited to a variety of applications ranging from entry-level mass-soldering to soldering in small or medium-sized batches. It also provides an economical soldering solution for universities, schools and laboratories.
The GoWave 1030 is especially featured with its innovative nozzle concept which is ideally suited for nearly all soldering tasks.
A special feature of this machine is its compact, but performance oriented design. Offering a fluxer module, an efficient preheater, innovative soldering area and microprocessor control, the GoWave 1030 presents the finest soldering technology in its class.
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Lid Placement and Seam Sealing System - Autoflow AF8500
Features:
- Sophisticated closed-loop vision system for precise lid placement
- Seam Seal in a matrix
- Exceptionally high yield rates at lower costs
- Completely automated
- Miyachi Unitek power supply
- Easy to operate
- Turnkey seam seal system /Full documentation and schematics
The Autoflow can also be easily integrated into atmospheric enclosures to provide for seam sealing in a controlled atmosphere at a desired gas composition. Utilization of a Benchmark supplied glovebox provides seamless controls communication insuring high yield hermetic seam sealing results.
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A new generation of advanced circuit board plotters
LPKF ProtoMat S62
The LPKF ProtoMat S62 introduces a new era of state-of-the-art circuit board plotters for in-house rapid PCB prototyping. This compact high-speed system provides superior performance for quickly and easily manufacturing circuit board prototypes in a single day. It is an advanced and very affordable PCB plotter that includes features usually found only on much more expensive systems.
The LPKF ProtoMat S62 delivers unmatched precision with system resolution as fine as 0.25 µm (0.01 mils). As a result, the plotter can mill and drill PCBs with extremely fine traces, including RF and microwave boards. Its milling head travel speed of 150 mm (6”) per second and high-performance 62,000 RPM spindle motor makes it a premiere high-speed performer for producing quality PCBs in-house. Its motorized Z-axis drive also makes it an ideal tool for machining instrument front panels and housings, and for reworking and depanelizing bare and populated boards.
Whether the project is a two-sided board or a multilayer board, or it involves machining three-dimensional objects like front panels, the S-Series plotters are indispensable prototyping tools that deliver a finished product of the highest quality.
Setup and operation of the S-Series plotters is intuitive and easy to learn, thanks to their advanced and convenient design, comprehensive documentation and intelligent board production CAM software.
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The processing plant is able to produce soluble ( powder ) and instant ( agglomerated ) coffee starting from green coffee beans. The line includes equipments for raw coffee cleaning, roasting, grinding, liquor extraction, aroma recovery, concentration, spray-drying and agglomeration. Each solution is tailor-made to conform to client's needs. The process control can have different automation levels and can also be completely automatic. Besides coffee, ICF & Welko Special Plants can supply complete processing lines for the production of soluble barley powder.
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The processing plant produces Instant Milk powder starting from raw milk. A standard line includes the following sections: raw milk receiving and cooling, pasteurization and skimming, concentration, spray-drying and agglomeration. Every section of the processing plant complies with the strict hygienic standards and specifications required for the dairy industry and is usually coupled with CIP cleaning systems. Each processing plant is tailor-made and designed to meet specific customer's needs. Besides milk, ICF & Welko Special Plants can supply complete lines for the production of whey, whey-proteins and permeate powder.
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Process monitoring is essential when it comes to achieving consistent, uniform quality and products with a long shelf life. Production on our fully automated minced meat production lines is managed by a central recipe management system which ensures full traceability throughout the process, superior quality and uniformity of finished products.
Integrated online fat analysis measures the fat content of the meat as it leaves the grinder at capacities of up to 20 tonnes/hour. Fat analysis is an essential factor in the optimisation of each individual batch and the method saves time in that it renders tradition laboratory testing superfluous.
The fat analysis system is based on contact-free technology, thus contributing to improved bacteriology and optimum production hygiene. In addition to this, hygienic construction is one of the overall important criteria in Carnitech's manufacture of minced meat production lines which ensure that our customers get the best possible conditions with regard to producing safe foods.
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Over the years, we have developed some of the world's most highly automated sausage production lines. Already at the factory layout design stage, great importance is attached to manpower savings, high efficiency and flexibility, which is why our equipment is conducive to modern production which does not compromise in terms of quality and the finished product.
The core of the Carnitech line is the fat analysis unit, which constantly monitors every single type of meat being mixed in a given batch. The high capacity fat analyser continuously monitors meat between -18° and +7°C, after which the fat level is adjusted to achieve the precise fat percentage required for each batch and each individual sausage.
The ability to co-ordinate operation of the system from the grinder, past the fat analyser to the feeding bin provide undreamed of scope in terms of recipe and product composition and with it tremendous production flexibility when it comes to changing products.
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Composite tube manufacturing lines
Aluminum-plastic composite tubes are constantly being used in new applications. The reasons are quick installation, corrosion-resistance, and last but not least, lower costs. Hot /cold water pipes and chemical tubes are but a few of the many possible applications. DREISTERN cooperates with the leading extrusion manufacturer MAILLEFER Ecublens (CH) and supplies turn-key machines for very high productivity.
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Turn-key solutions - Solartechnology
MiniTec offers automatic assemblylines for this very sophisticated process including industrial images processing, automatic test stations, framing stations and many approved solutions for damage free module handling.
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The CAN-O-MAT is a mature multi-function system designed to meet the technical and commercial canmaking challenge of the future.
High level of technical maturity
High level of process capability
High level of modularity
Quick retooling
Wide variety of applications
Extremely high productivity
Top product quality
Safety and operator protection
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The CAP-O-MAT is a mature multifunction system designed to meet the technical and commercial canmaking challenge of the future.
High level of process capability.
Wide variety of application.
Safety and operator protection.
All die-operating tools are designed with overload protection and as cartridge tools for quick and easy change over.
The pre-curl station can be equipped with rail pre-curling technology, which reduces the tooling costs.
Alternativly the pre-curl station can be achieved in die pre-curling technology.
CAP-O-MAT cap forming toolings (twist off) for 1st, 2nd and 3rd operation.
The pre-curl station prepares the cap for curling. The pre-curl geometry takes into account nosing and curl radius.
Alternativly the pre-curl station can be equipped with die pre-curling technology.
The curling station prepares the cap for the lugging station. The curl geometry is determined by the lugging station.
The lugging station determines the appearance of the cap. The function and appearance of the lug have been developed with optimum geometry in mind.
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Single-level FMS w/ RGV
One of the most popular arrangements with almost unlimited capacity. The in-line configuration allows any number of future machines, pallets and stations to be incorporated.
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- 1st and 2nd operations on same lathe W22-T4;
- complete drilling on vertical drilling center DWN-22V.
The cycle can be carried-out only when the lathe Is equipped with pallet loading system. Production capability is influenced by the lathe's ability to machine 1st and 2nd turning operations in sequence of one another on a continuous basis.
As indicated in the machining cycle below, the theoretical production capability for the machining of a 15"x7" wheel is about 33 pcs./hour.
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