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2000W: 1 heating flexible cover protected by two impregnated fabrics (a heating face and an insulated face) + 1 integrated lid
The Heater of IBC 3A allows a good application on the IBC, essential condition with a good heat exchange.
Advantages:
- One only feeding circuit
it quality of the heat insulator limits the losses and guarantees an effective and homogeneous heating,
it lid integrated into the cover, allows the filling without disassembling.
- Flaps make it possible to limit the losses under the ibc, they allow also the passage of the forks for handling.
Technical description:
Nominal nominal output: 2000 W
Standard tension: 230 V
Electric cable 3x1,5 ²: L 2m
External dimensions: 1000x4400
Color heating face: red
Color insulated face: blue
Index of protection: IP54
max. t° of maintenance (under tension): +60°C
max. t° of exposure (not under tension): +80°C
Integrated thermal protection: +80°C
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Watlow's circulation heaters are compact heating solutions for fluids such as purified and inert gases, supercritical fluids and liquids like de-ionized water for use in semiconductor and electronics industries as well as for general liquid and gas heating applications. Watlow's industrial process heater lines of immersion, circulation and duct heaters are used to heat a myrid of high and low viscosity fluids ranging form de-ionized and process water, oils, solvents, rinse agents, caustic solutions, etc. to process gases like air, nitrogen, purified and inert gases as well.
Applications
Oil and gas field equipment
Refineries and petrochemical plants
Chemical and industrial gas plants
HVAC duct heating
Open tanks and heat treat baths
Textile drying
Heat transfer and lube oil systems
Semiconductor processing equipment
Precision cleaning equipment
Power generation systems
Emissions control systems
Supercritical fluid heating
In-line water boilers
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Circulation Flange Heater
Gaumer manufactures over 5000 different configurations with capacities of .1kW - 1200kW.
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Heaters of fluids in circulation They consist of an immersion heater adapted to the fluid in circulation and of a cylindrical body. A range of heaters monoblocs, particularly compact, was developed for the changing of heat pump. All our standard immersion heaters can be assembled in a heater. Electrowatt designs also heaters on schedule of conditions customers until several hundred kw including, if necessary, the temperature control and the power control.
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Holroyd Silicone Side Drum Heaters (HSSD Belts)
• Silicone Rubber insulated
• Double insulated construction
• High temperature tolerance
• Simple spring catch Assembly
• 20c to 120c Thermostat
• 2 Metre Power cable
• Standard Sizes 25L, 50L, 105L, 200L
• Bespoke Sizes to order
• Ex-Stock
Holroyd Insulated Side Drum Heaters (HISD Jackets)
• Teflon coated polyester Jacket
• Water resistant
• Glass Filament Blanket Insulation
• Adjustable Quick release Buckles
• -5c to +40c or 0c to 90c Thermostat
• 3 Metre Power Cable
• Standard sizes 25L, 50L, 105L and 200L
• Bespoke Sizes to Order
• Double Insulation IP40
• Ex-Stock
Holroyd Base Drum Heaters (HBD)
• Robust steel construction
• Even heat over platen area
• 0-150c Thermostat
• 110 or 230 Volt Options
• 2 Metre armoured power cable
• Ex-Stock
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Mica Drum Heater (GDH)
Heats low-melting-point solids in standard metal 55 gallon drums. Constructed of corrosion resistant nickel plated steel throughout. Features pilot light, infinite control switch, and 6 foot heavy duty rubber insulated cable.
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HIBC/B Heater Jacket:
• Teflon/Polyester Jacket
• Dual power circuits
• Thermally insulated
• Adjustable quick release buckles
• 0-40c or 0-90c Thermostat
• Bespoke sizes to order
• 3 Metre power cable
• Double insulation IP40
• Ex-Stock
Size: 1000mm x 4400mm (3900mm Heated Length)
Rating: 110 or 230 Volts 2 circuits each 1000 watts.
Temperature Control: 0c to 40c or 0c to 90c
HIBC/A Heater Mat:
Rating: 2700 Watts 230 Volts AC
Temperature control: 20c - 90c Electronic controller (Digital readout)
The HIBC/A silicone heater mat comprises of a high temperature resistance wire element laminated between silicone/ glass sheets.
A PTC temperature sensor is also embedded between the sheets. This connects to an electronic temperature controller via the heater power cable and provides accurate measurement and fast response to temperature changes at the bottom of the IBC liner. This makes the heater suitable for both high-energy absorbing products and highly viscous, temperature sensitive materials.
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A&N gas line and pump line heaters are designed to prevent condensable gases from clogging your vacuum system process piping. These products are commonly used in semiconductor (IC chip) manufacturing applications. However, our heater products are ideal for any application that requires uniform and controllable process pipe temperatures.
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These appliances are used to heat circulating fluids such as water, fuel oil, as well as air or gases in general at up to 15 bar max.
They are fitted with screw plug immersion heater, flange immersion heater or high flux rods.
Temperature sensors and controlers can control the temperarure of the flow and safety devices protect against over temperature.
Fluid circulation heaters can be connected hydraulically in series, which allows a very large heating power to be achieved.
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Clean Water Heaters are ideal for heating municipal water for industrial washing and rinsing processes. Sturdy 0.475" diameter copper sheath elements provide superior strength and rigidity. Chromalox elements utilize high quality resistance wire for coil construction. All stock and assembly stock heaters come with mechanical AR thermostats. These thermostats are suitable for most applications. Explosion-resistant and liquid-tight thermostats are provided on E2/E3 and E4 units, respectively. Other applications include indirect heating of viscous liquids and temperature maintenance of storage tanks.
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ompact immersion tube
integrated in tanks
THERMAL FLUID PREHEATER
The loop heater enables the temperature of the loop of a fluid to be maintained, the temperatures of which may vary up to 250 °C depending on the thermal fluid used. The use of the compact immersion tube in this application enables a very high degree of efficiency.
MAIN BENEFITS :
Energy savings
Avoids using a steam boiler
Design temperature up to 250 °C, depending on the thermal fluid (heat-transfer fluid) used.
The very low volume of fluid enables the temperature to be reached very quickly.
Energy decentralisation
Low overall dimensions
Ease of use
Autonomous equipment
USE:
Food industries:
Replaces steam
Heating of various tanks and tunnels (pasteurisation, frying and scalding)
Production of sanitary hot water
Market gardening industries:
Heating various baths
Metallurgical industries:
Vacuum evaporator / concentration of solutions
Heating of various baths
Industrie chimique :
Cosmetic decoction baths.
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In ECAS we manufacture heating blankets and heating bands, for the control and maintenance of the temperature of drums and containers.
Models BFVFV and BFVIBC: Consists on an electric flexible resistance placed in a blanket or band, manufactured with fabric of glass fiber.
All our heating blankets and bands, controls and regulates the temperature with a thermostat recommended due the requirements of each project.
We manufacture blankets and bands for drums from 25 to 200 litres, and containers IBC of 1000 litres, but we also fabricate custom blankets.
Drums: of 200,100, 50 and 25 Litres
IBC container: 1.000 Litres
Power (W):
Drums 200 L: 750 W, 1.000 W, 1.500 W
Drums 100 L: 750 W
Drums 50 L: 300 W
Drums 25 L: 200 W
IBC Container of 1.000 L: 2.000 W
Range temperature: 0 - 80 ºC
Types of fasteners: Velcro. Plastic buckles or clasps, Grommets
Application
Heating of drums, storage tanks, Instrumental of laboratory, etc.
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Heating sleeves to heat segments of 200 litre barrels per DIN. both the inner and the outer sheath of the barrel heating sleeve are made of aluminium sheet, which ensures maximum protection of the electrical components against mechanical damage. A hinge with campling closure that divides the heating surface into two semi shells permits convenient assembly, without the heating element needing to be bent. The barrel can be heated complete by using 3 sleeves.
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The THERMOSAFE Induction Drum Heater has been proven world wide over more than 20 years as the fastest, most reliable and safest method of melting solids from steel drums, and for the speedy heating of viscous liquids.
It is certified to the ATEX and IECEx standards for use in potentially explosive atmospheres, and is IP66 rated, so can be used in wet areas (even hosed down whilst operational!) and other harsh environments.
The external surfaces are high grade glass reinforced resins able to resist chemicals and acids, so the heater can withstand accidental splashes of hot liquids. There are no moving parts and it is completely maintenance free, so its lifetime operating costs are incredibly low.
No contact with the steel drum is required, as heat is generated by the drum wall itself, so it is exceptionally energy efficient, saving over 50% compared to conventional radiant heaters, and even more compared to steam ovens.
These units can be used individually, for example in research labs or small batch blending plants, or in groups at point of use, as highly cost effective replacements for large drum ovens.
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Insulated Flexible Heating jackets for containers and drums from 20 litres up to 1200 litres in size.
High grade insulation combined with a range of custom coated fabrics allow us to offer a performance specification from "winter warming" anti-freeze applications through to melting of solids from 200 litre drums.
Power ratings are suitable for both plastic and steel containers.
The jackets are easily fitted and removed using click-in buckles and straps, and can be handled safely even after use due to the outer insulation layers.
Standard adjustable dial thermostat ranges are upto 40 degrees C or upto 90 degrees C, with options upto 160 C and digital display of temperature.
Custom sizes can also be manufactured upon request.
Standard designs available for IBC's (Intermediate Bulk Containers) from most major manufacturers.
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DRUM HEATERS - for 200 litre barrels.
Drum Heaters facilitate the handling of solidified or viscous materials like adhesives, waxes, tar, chemicals, oils etc. They eliminate cumbersome methods and high investments, associated with steam and oil or fire wood heating.
Construction
Drum Heaters consist of a cylindrical metal cover carrying the flexible heating elements. A 2" thick thermal lagging of glass wool provides insulation and the metal casing makes for a rugged unit that can be wrapped snugly around the drum. The Drum Heater is hinged, and is mounted on castors for convenience. A base heater, also encapsulated in metal provides bottom heating. Control Panel incorporating thermostatic control is provided with the heaters.
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The Hauck LHO Oil Line Heater is designed to supply the heat necessary to lower the viscosity of heavy fuel oils to that required at the burner for proper atomization. This typically requires lowering the pumping viscosity (nominal 2000 SSU maximum) to the atomizing viscosity (80 - 90 SSU). Auxiliary components can also be supplied to control fuel oil temperature and prevent overpressurization of the oil line heater. Hauck’s LHO’s are available in a wide range of sizes to meet specific application requirements.
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Flexible heating mat
Heating aluminium foils are used to warm and/or keep warmed small areas or industrial process parts ; cuttings out can be done to help perfect fitting to the part to heat ; optional adhesive backing can be added for easy and rapid fitting.
Applications :
. Industry : To warm surfaces and volumes (freeze industry, electronics, automotive, antennas, tables...).
. Household appliances : Heating elements for domestic equipments (refrigerators, freezers, plate-warmer, heating baskets...).
. Horticulture : plant-cutting, propagation, forcing.
Flexibility of 3A heating cables, cutting up and forming of aluminium allow elaboration of various forms of heating mats.
heat-glued wires on aluminium sheet :
Insulation : PVC
. Maximum maintenance temperature (power ON) : 65 °C
. Maximum exposure temperature (power OFF) : 105 °C
. Maximum load : 500 W /m2
. Supply voltage : up to 500 V
Options :
. Self-adhesive foil.
. Cold leads integrated without unnoticeable junctions.
heat-welded wires between 2 aluminium sheets :
Insulation : PVC
. Maximum maintenance temperature (power ON) : 65 °C
. Maximum exposure temperature (power OFF) : 105 °C
Insulation : TPE
. Maximum maintenance temperature (power ON) : 110 °C
. Maximum exposure temperature (power OFF) : 150 °C
. Supply voltage : up to 500 V
. Maximum load : 2000 W /m2
Options :
. Self-adhesive foil.
. Heat protector.
. Earthing.
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Led by the high performance MI (mineral insulated) Band heater, the patented, flexible THINBAND® heater and the standard mica band heater for specialized constructions, Watlow's band and nozzle heaters are ideal for every type of plastics processing equipment.
Applications
Extruders
Blown film dies
Injection molding machines
Other cylinder heating applications
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Premium Quality
Rugged Construction
Sheath Temperature to 1200°F
Barrel Temperature to 800°F
Terminal Posts for Power Connection
HB Series band heaters are used to heat the barrels and nozzles of plastic injection molders and extruders. They are also used on autoclaves and for heat treating large diameter piping. Heater elements are high temperature, tight fitting, and provide uniform heat distribution. These elements are made from a pair of formed OMEGALUX® PT series 240V mineral insulated strip heaters with chrome steel sheath. Complete firm coverage at all times is assured by slip proof, stainless steel clamping bands equipped with heavy threaded socket bolt; this allows the pair of elements to be drawn tight to heated surface. The hotter it gets the tighter it fits. Because clamps cannot loosen or slip off heater, heat transfer is continuously efficient, adding to heater life. Adjacent HB Series heaters of equal wattage may be wired in series on 480V or connected in multiples of three of 240 or 480V, 3 phase.
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Cartridge heaters are cheap, robust and easy to install. Highly compacted they reach a surface watt density of up to 50 W/cm² and withstand highest stress. Apart from our broad standard range we also develop and manufacture cartridge heaters according to your special demands.
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hotrod® cartridge heaters (type HHP and LHT) are core products of hotset´s tradition. Excellent knowledge, high-quality materials as well as the outstanding manufacturing guarantee long life and excellent product features.
By intensive cooperation – also with special applications – hotset gives again and again innovative impulses to its cartridge heaters with new technical features (e .g. humidity-resistant connection area).
By optimal production conditions of Hotset Malta Ltd. an unique price-performance ratio can be achieved for larger quantities. Hotset cartridge heaters offer high functionality and high production safety – driving quality!
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The Watlow FIREROD® heater enters its 50th year of industry leading expertise as the premier choice in swaged cartridge heating. With premium materials and tight manufacturing controls, the FIREROD heater continues to provide superior heat transfer, uniform temperatures and resistance to oxidation and corrosion even at high temperatures.
FIREROD offers many delivery programs to meet your needs: same day shipment, Ship-to-Stock or Just-in-Time. And our experience in customized engineering is reflected in over 250,000 FIREROD cartridge heater designs. Stock or made-to-order, the Watlow FIREROD delivers heat in a hurry.
Applications
Molds
Dies
Platens
Hot plates
Sealings
Fluid heating
Life sciences
Aerospace
Semiconductor
Foodservice equipment
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Standard Construction Cartridge Heaters
High temp stranded flexible lead wires swedged into stainless steel sheath, welded end disk.
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hotset presents a wide product spectrum of hotspring® coil heaters:
- Starting with WRP / Micro up to WRP / Maxi with different lenghts and diameters.
- Brass-coil heaters or coil heaters with clamping mechanism as heating elements for different applications.
- Heating systems such as the hotcast® sealed heater (GMH) or the hotcone® heated nozzle (BMD).
- Special products such as hotslot® and hotslight®.
- As well as a wide spectrum of applications.
hotset was already in 1980 one idea ahead as they presented the first round coil heater (type WRP Ø 3.3). Since then further innovations have been made: WRP / Mini, flat and square coil heater (WRP / F resp. WRP / Q), WRP / Maxi as well as WRP / Micro.
This innovation as well as the humidity-resistant coil heaters according to I.P. 65 (WRP Ø 3.3 - WRP / F 2.2 x 4.2 – WRP / Q 3.0 x 3.0) emphasize the consequente alignment to new challenges.
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Flanged Immersion Heater
Over 4300 different flange configurations with 1kW - 1200kW capacity. General Purpose, Moisture Resistant, and Explosionproof enclosures.
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Bottom mount immersion heater
These immersion heaters on a screw plug or a flange are designed to be mounted in the tank bottom from the interior. The height of the heating circuits is generally reduced to the minimum in order to allow for major variations in the liquid level.
The circuits arranged in layers or on spools allow installing high power densities.
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The hotflex® is worldwide the first tubular heater which can be manually bent in all three dimensions. Easiest handling, simple assembly, optimal thermal features and the simple storage (the hotflex® is supplied in straight condition with numerous lengths from stock) are outstanding product arguments.
The three dimensional bending of the hotflex® enables _towards the traditional heating (e. g. with hotrod® cartridge heaters type HHP) high flexibility.
With applications such as outline heating a better heat transition, considerable savings of the tool mass, replacements as well as lower energy consumption can be achieved.
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The immersion heater, which combines several tubular elements and a monting attachment, is the best adapted solution for heating fluids. (Water, oil, fuel, solvents, flowing gases, baths for surface treatment, etc.).
The standard models, on screw plugs or with standardized flanges, offer you optimized solutions. Many standard references are available on stock or deliverable in only a few days.
Thanks to our experience, we can help you define the product you are looking for (kind of metal sheath, watt density, type of assembly, regulation, etc...).
Screw plug immersion heater
Usually made up of 1 to 6 circuits welded or brazed to a threaded plug, the screw plug immersion heaters are currently used for small or medium power ratings.
Electrowatt developed several standard series adapted to current applications and delivered on stock or in a few days.
For special applications, Electrowatt conceives the immersion heater to your requirements. A large stock of plugs with ISO or BSP threadings allow us to rapidly satisfy the most varied requirements.
Screw plug immersion heater
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Heatflon® Serie PH 1 - 9
Heatflon® heaters of the PH series consist of a stainless steel tubular radiator sheated in PFA. The head of the heater is made of PTFE and the connecting cable of PFA. Heating zone, head and connecting cable are welded together watertightly as a result a complete immersion in aggresive media is possible.
All devices of the PH series are earthed and approved by association of German engieers (VDE).
As an optional extra, all heaters can also be pre-equipped for a thermal monitoring. Users who purchase a special controller are then able to monitor the internal temperature between the stainless steel heater and the PFA tube, thereby reducing substantially the risk of fire. Heatflon® tubular radiators of the PH series are available for various surface loads, eg:
2,2 W/cm² - 1,5 W/cm² - 1,0 W/cm², applicable dependent on the specific media.
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