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Automatic cleaning system is a solution to the following requirements:
* High production capacity
* Easy handling of heavy objects
* Good operator safety e.g. if process includes aggressive chemicals
FinnSonic offers you well tested experience in tailoring of automated cleaning systems including automation, drying, fluid handling and other options. Basket transporters can handle loads up to 1000 kg.
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VD-3648
Standard Description:
As part of our original product offering, the PCS line of parts cleaning equipment has evolved into the finest cleaning system that your money can buy. Perfected by the production of over 125 machines per year, this system not only provides precision cleaning, but also reliability that makes these system a keystone in the world of cabinet cleaning systems.
Choose from one of the most diverse product offerings in the marketplace with over 17 standard models to choose from. If your application does not fit one of the standard models exactly, contact us for a quote on a custom unit for your application. To date, JRI has built systems with turntable diameters of 120" and up to 15,000 pounds.
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The new regulations about the emission of chlorinated solvent have taken to develop these new CK vacuum machines serie that works with hydrocarbon solvent without any problem of external emission.
These solvents are biodegradable and nontoxic for aquatic life. They have no harmful effect on the ozone layer they have a low vapour pressure. The disposal of distillation waste is qualified as special waste and not as toxic/harmful.
The system is formed in monobloc by a single horizontal cylindrical cleaning chamber with a longitudinal axis rotary structure located on the inside , 1 or 2 solvent’s tank and one vacuum solvent’s distiller. The rotary structure, inside the cleaning chamber, has a frontal disc with an aperture to allow baskets loading and unloading, and it is usually supported as an overhang by its own transmission shaft. The rotary movement is transferred to the structure by means of a motorised transfer box which is powered by a shaft connected to the structure by the rear disc. The machine allow the following operative choices:
• without rotation
• basculating
• slow rotation
• mixed rotation
On the machine there is olso a vacuum solvent distiller that have 2 main functions:
• Allows to have a closed circuit equipment
• Allows to clean or rinse with fresh solvent
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TB-3136 Tumbling Barrel Parts Washer
Standard Description:
Designed for batch cleaning of a wide array of parts, the TB-3136 offers flexibility in a cleaning cell for many automotive rebuilders and beyond. Since many times batch integrity can be a concern, our 100% dump system guarantees that straggling parts are not left behind.
Whether your parts are big or small, the TB-3136 can work for you. Used from everything from small nuts and bolts to larger aluminum castings, this model of JRI cleaning equipment can meet the demands.
Once the cleaning is complete, the tumble basket will dump the parts into your supplied totes for shipment or for further processing.
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Effective spray cleaning
The best combination of mechanical and chemical wash effect. Wash pressure and high flow combined with right temperature give a boost to aqueous cleaning. Most clean, hot parts flash dry very fast.
Environmentally friendly
The wash process is closed. Continuous filtration of wash liquid prolongs life time of wash and rinse liquids. This reduces waste handlig costs and spares our environment.
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Rosink Multi Cleaner DR: Aqueous parts cleaning!
The Multi Cleaner DR is an economic, forward-looking, environmentally friendly, efficient and compact continuous cleaning system.
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L-SERIES
Graymills "L" Series picks up where the "T" Series leaves off. Choose from 5 tank sizes designed for larger parts, and heavier components (up to 1,850 pounds). All lift platform components are outside the tank, eliminating the most common reason for failure in many other machines. "L" Series Liftkleens are the workhorse of today's manufacturing, maintenance and repair operations
STANDARD FEATURES
* Both Solvent or Aqueous versions
* Air-operated lift platform
* Stainless steel lids
* Hands-off, full immersion cleaning; from simple soaking to lift platform agitation
* Fully adjustable lift platform agitation - speed and stroke length
* Lift mechanism is entirely outside of tank for long service life
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Single-frequency Profi
Eco-Clean - the economic solution For everyone, who needs that little extra, this
unit offers two power settings (Powerclean and Softclean) for high flexibility as well as the Sweep function. The tougher trough walls make these units suitable for continuous use.
Pages 428 - 429
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For the cleaning of flat, panel-like products. The machine has its own driven transport rollers for a smooth and secure transport of the product (red) through the double-sided cleaning.
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Crescocito CAP 144
Automatic cleaning device for air caps on robot mounted spray guns.
Ideal solution for cleaning without production losses. Waste material from flushing and colour change can be collected via a dump line or the optional pump unit.
The CAP works with 4 high impact nozzles to maximize the cleaning effect with a minimum usage of cleaning agent/solvent in a short time.
Drying air is supplied via a circular nozzle ring.
Works with low pressure guns and air assist spray guns.
Can be mounted in a fix position, or on line tracked robots.
Suitable for all types of paints and solvents.
Atex approved for Ex environments.
Materials used in CAP 144:
Housing: Stainless Steel
Cover: Stainless Steel
Solvent nozzle: Stainless Steel
O-rings: Viton
Sealings: Teflon
Diameter: 44 or 49,5 mm
Part number: 240 010 000
Approvals: CE; Atex
Accessories: Pump unit for transferring waste material from the cap cleaner to a collecting point.
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HAMO KG
Cleaning System for Containers
Wash chamber 1000-1200/1300-2000/1700-2900 mm (39.37-47.24/51.18-86.61/66.93-114.17 inches) (W/H/D).
The economical system for cleaning, drying.
The HAMO KG was developed specifically for industrial areas. The machine is designed for cleaning the following parts:
* large parts with dimension as of 1000/1000/1000 mm (39.37/39.37/39.37 inches) (W/H/D)
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Baskets HAMO LS-2000
HAMO offers you a wide range of racks for cleaning glassware, containers, instruments and AN-equipment
HAMO DW
Cleaning, Disinfecting and Drying System
Wash chamber 1000/2000/1600-2700 mm (39.97/78.37/63.00-106.30 inches) (W/H/D).
The economical machine for cleaning, disinfecting of beds, OP-tables, conveyors, containers.
Highest Demands for Cleaning and Disinfection in Hospitals
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For component cleaning with:
- Chlorinated solvents - trichloroethylene / perchlorethylene
- Hydrocarbons
- Hermetically Sealed solvent component cleaning system
- Meets current environmental regulations
- Vacuum drying
- Cleaning in fresh, distilled solvent every cycle
- Ultra-low solvent use and emissions
- Complete stainless steel construction
- Small foot-print : higher cleaning capacity
- Easy service / maintenance access
- Integrated handling options
- Wide range of sizes
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The TunnelSonics parts washers are a continuous conveyorized in-line flow Neptune Radial systems. The TunnelSonics products are is ideal for applications such as In-line continuous product cleaning of small parts from:
- screw machines
- stamping operations
- lapping and similar operations
- machine parts
- part assemblies
- fasteners
- springs
- header operations
Where continuous product flow is preferred, the In-Line system can clean, rinse and dry at speeds up to 20 feet per minute in mild aqueous solutions.
Cleaning is achieved by passing the product through exclusive Power Sonics RADIAL 360° transducers. Cavitation levels are 10 times, or more, as great at the same power input as conventional flat type transducers. Floor space is optimized since systems are generally integrally mounted on their own bedplate, also simplifying installation.
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BOGIE WASHING PLANTS
The bogie washing plants by RAIMONDI S.r.l. are an innovative washing system, able to answer specific technical requests efficiently.
They are characterized by a high level of automation and by the possibility to shape different washing positions in a personalized lay-out so as to solve any special request and to satisfy any space and washing necessity.
A management computerized control system assures the functioning of the plant and promptly solves any eventual fault.
Constant reliability is another distinctive feature of these plants.
Technical features:
- closed cycle washing with water at up to 80 °C
- closed cycle rinsing with cold or warm water
- heating by heat exchanger with the burner connected to the tank
- automatic feed of the washing solution
- overall dimension around 7,000 x 18,000 mm
- inside dimension 7,000 x 3,500 mm
- max weight of the pieces 12,000 kg
- control and management computerized system
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CABIN WASHING PLANTS FOR AXLE AND WHEELS
The cabin washing plants by RAIMONDI S.r.l. are an innovative washing system, able to answer specific technical requests efficiently.
They are characterized by a high level of automation and by the possibility to shape different washing positions in a personalized lay-out so as to solve any special request and to satisfy any space and washing necessity.
A management computerized control system assures the functioning of the plant and promptly solves any eventual fault.
Constant reliability is another distinctive feature of these plants.
Technical features:
- the length of the range of the automatic advancement can be adapted to necessity
- capacity of the rotation and hoisting: 3,000 kg
- automatic advancement of the pieces into the cabin
- automatic ejection of the pieces at the end of the washing cycle
- programming of the washing and rinsing time ; storage of the activity parameters
- pressure up to 12 bar
- closed cycle washing with detergent and water up to 80°C
- rinsing with cold or warm water
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In-Line Systems - TunnelSonics
Individual Small Parts Conveyorized Ultrasonic Cleaning Systems :
The TunnelSonics parts washers are a continuous conveyorized in-line flow Neptune Radial systems. The TunnelSonics products are is ideal for applications such as In-line continuous product cleaning of small parts from:
- screw machines
- stamping operations
- lapping and similar operations
- machine parts
- part assemblies
- fasteners
- springs
- header operations
Where continuous product flow is preferred, the In-Line system can clean, rinse and dry at speeds up to 20 feet per minute in mild aqueous solutions.
Cleaning is achieved by passing the product through exclusive Power Sonics RADIAL 360° transducers. Cavitation levels are 10 times, or more, as great at the same power input as conventional flat type transducers. Floor space is optimized since systems are generally integrally mounted on their own bedplate, also simplifying installation.
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As a supplier of complete systems, we also cooperate with various specialists to produce an all-round solution tailored to your specific needs if desired and when particular purity requirements have to be met.
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Brush washing machine
The washing machines with brush are ideal for degreasing of small metals.
measures: 670x500 mm
Voltage 220 V ~ monophase
Voltage 24 V ~ (optional)
Air compress pump (optional)
Heating with resistances (optional)
Chemical product used "Ecopennello"
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Magnus Equipment has a broad range of standard parts washers to address most cleaning applications (Selection Chart).
Features include:
Loads from 100 lbs. up to 4000 lbs.
Aggressive pneumatic vertical immersion agitation
Sloped bottom, filtration
Air sparger, coalescing
Ultrasonics, rotation (where applicable)
10 year warranty on all air cylinders
Magnus Equipment specializes in designing custom systems from $10,000 to multi-million dollar projects.
Capabilities include:
Process design to meet cleaning / drying requirements
Project engineering to meet throughput requirements
Turnkey startup
After sales support
Guaranteed clean & dry parts
To find out how Magnus can address your specific requirements, please send us an email.
Magnus Equipment
info@magnusequipment.com
800.456.6423 • 440.942.8488 • Fax: 440.942.8590
4500 Beidler Road • Willoughby, Ohio 44094
Copyright 2001-2003
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Parts cleaning – environmentally-friendly with a water-based cleaning agent.Clean, removing grease and oil, conserving: Kärcher parts cleaners clean tools, engine components and other single parts in an environmentally-friendly manner without solvents.
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This compact spray cleaning and drying system with process validation has been developed for various industries (medical, precision, electronics, watch making, ophthalmology etc.) and is available with one or two doors.
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The Small Single Stage cleaners are designed for washing processes, where only one cleaning phase is needed. Washing is carried out in a closed cabinet where the rotating spray system sprays hot liquid on the component from every direction. This technique gives an excellent cleaning result.
The cleaners have a high specification as standard. Features such as heat and sound insulation, a stainless steel construction, full-flow filtration, level guard and several other kinds of equipment make the cleaner a functional unit. Sampo Rosenlew offers many accessories for the small Single Stage series, which ensure easier use or prolonged wash fluid life.
The small Single Stage cleaners are very popular in many areas, including industrial and automotive repair, service and maintenance plants.
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Applications:
-Light to medium spot cleaning at remote sites or where parts cannot be transported for cleaning.
-Can be shared by everyone in the shop. Extends the use of your existing parts cleaner.
-Perfect for general auto service and repair, fleet maintenance, industrial maintenance.
-Uses solvents supplied by your main parts washer.
-ETL, CSA and EU certified
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Applications:
Medium to heavy-duty cleaning
Extra wide and deep wash platform for large or bulky items
Perfect for transmission shops; manufacturers; heavy-duty equipment cleaning, and heavy-duty repairers/rebuilders
Uses 140° Flash or VOC Exempt Solvents (SCAQMD Certified) with recovery hood
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Applications:
Light to medium-duty cleaning
Usually 3 or more employees
Perfect for general auto service and repair, fleet maintenance, industrial maintenance.
Uses 140° Flash or VOC Exempt Solvents (SCAQMD Certified) with recovery hood
ETL, CSA and EU certified
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Spray cleaning is usually performed using an aqueous cleaning medium, typically an alkaline cleaner. The medium is sprayed onto the surface to be cleaned through nozzles at high pressure – with standard cleaning the working pressure is generally around 6 to 8 bar, with targeted cleaning between 20 and 25 bar. Soiling is then partially removed or emulsified by the chemical effect of the medium and partially sprayed off by the high kinetic energy of the jet.
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Mac-Dry solvent systems perform the washing cycle inside a sealed chamber, into which one or most baskets have been previously introduced containing the parts to be treated. When the cycle is started, once the door has been closed, a first pre-washing bath is performed lasting 1 minute, in hot solvent (temperature between 45°C and 80 °C depending on the type of solvent and type of pollutant), sprayed by means of high-pressure jets directly on the parts. The solvent of this first bath, which now contains 90% of the contaminants in solution, is then conveyed to the distiller incorporated in the system, which fully regenerates the liquid for subsequent re-utilisation.
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Industrial scroll washing machines:
Mod. 230/S - serial production
Scroll washing machine equipped with wheels for ease of movement, typically used with transfer machines using emulsions
Production output of 100 kgs per hour.
The base model here shown can be fitted with several accessories such as oil separator, linear vibrating hopper, filtering system and automatic feeding, etc.
The small friendly compact size of this machine with regards to footprint and the excellent relationship between price and quality coupled with its simplicity to use have made this model a most successful answer to today's production needs with more than 5000 units build worldwide.
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ROTO and FLEXO WASH
WASHING MACHINES for FLEXIBLE PACKAGING PRINTERS
using ROTO and FLEXO PRINTING PRESSES
washing
* SOLVENT BASED INKS ethyl acetate alcohol mek
* WATER BASED INKS
* nitrocellulose PVC PVB inks
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