OverviewFLS KREBS® gravelMAX™ and UMD™ pumps feature large internal clearances that enable handling of slurries with large, abrasive solids without in-pump grinding. The designs deliver increased solids-passing capability, longer wear life, maintained hydraulic performance near BEP, and lower cost per tonne pumped.
Key benefits- Adjustable wear ring technology to control suction-side clearance in service, preventing recirculation and avoiding grinding.
- Extended wet-end wear life by eliminating in-pump grinding and maintaining performance close to best efficiency point (BEP).
- Improved solids passage from large internal clearances, wide-diameter impellers and increased cutwater clearance.
ModelsgravelMAX™Designed to prevent in-pump grinding of coarse solids with a large impeller-to-suction clearance, wide-diameter impeller and increased cutwater clearance to allow solids to pass through the pump. Offers reduced cost per tonne pumped and significantly longer wear life compared with conventional slurry pumps.
- Handles large and abrasive solids.
- Reduces cost per tonne pumped.
- Up to 100% longer wear life versus conventional slurry pumps.
UMD™ (Ultimate Mill Discharge) pumpsOptimised for mill discharge duties with hydraulics designed for high efficiency and uniform wear in abrasive mining environments. Options include wide-flow casings and multiple sizes and wear-liner materials.
- Hydraulics optimised for efficiency and even wear.
- Wide-flow casing option for broad operational duty ranges.
- Available in multiple sizes and wear-liner choices.
Features & technology- Adjustable wear ring for quick in-service control of suction-side clearance to maintain pump performance without increasing speed.
- Large internal clearances to eliminate in-pump grinding of coarse solids.
- Wide-diameter impellers and increased cutwater clearance to improve solids passage.
- Metal wear-liner options (e.g. high-chrome alloys) recommended for coarse, abrasive slurries; selection depends on slurry and operating conditions.
- Designs suitable for quarrying and aggregate applications (sand, gravel, crushed stone).
Maintenance & serviceFLS offers global service and spare-parts support, fast offsite rebuilds and on-site service engineers for performance monitoring, upgrades and operating recommendations. Services include operation and maintenance training (including wear-ring adjustment) and digital tools for condition monitoring and optimisation.
- Global availability of spare and wear parts and offsite rebuild services.
- On-site engineers for performance monitoring and recommendations.
- Operation and maintenance training, including wear-ring adjustment procedures.
- Field-friendly features such as quick-release systems and belt-tensioning to reduce maintenance time; SiteConnect mobile monitoring for real-time data and alerts.
Specifications / technical data- Product series: KREBS® (gravelMAX™ and UMD™ models).
- Application: pumping slurries with large, abrasive solids; mill discharge; large-solids transfer; quarrying and aggregate processing.
- Key technologies: adjustable wear ring; large internal clearances; wide-diameter impeller; increased cutwater clearance; wide-flow casing option (UMD™).
- Performance: up to 100% longer wear life (gravelMAX™ vs conventional slurry pumps); up to ~10% lower power consumption in some UMD™ applications.
- Wear options: metal liners (high-chrome and other alloys) and multiple wear-liner choices per slurry characteristics.
- Maintenance features: KREBS Quick Release™ system; belt-tensioning system for quick belt changes; SiteConnect mobile monitoring for remote condition data and alerts.
- Designed to maintain hydraulic performance close to BEP throughout wear life to reduce power consumption and cost per tonne pumped.