Since its inception, Hansheng Automation has been committed to providing premium gear solutions and has significant knowledge in the field of precision gear modification. We choose engineers with more than eight years of experience in the field of precision gear production, including two core engineers with fifteen years of experience whose great gear knowledge helps us to better satisfy the particular needs of our customers. Regarding customized precision gears, our professionals can help you create custom gears or modify our standard gear to meet your needs.
Custom precision gears will be shown to you based on the following processes.
We should pick materials based on the particular application and surroundings, not based on our own thoughts; so, we can provide numerous materials, including steel, aluminum, iron, engineering plastics, etc., and may even give additional alloys and materials.
- Stainless steel materials are usually employed in applications that avoid rust contamination because of their corrosion resistance. Commonly used stainless steel materials include 303, 301, 410, 302, 304, 440, 416, 316, and 420 stainless steel.
- Non-ferrous metals like aluminum alloys and copper alloys are lightweight and simple to process. Common non-ferrous metal models include 2024 T4 Aluminum, 6063 T5 Aluminum, Sintered bronze, 2024 T351 Aluminum, Phosphor bronze, and 464 brass.
- Mild steel is an excellent option for applications requiring great strength and do not take corrosion resistance into account. Popular steel models include 12L14, 4140, 1018, 1045, and 8620 steel.
- POM is an engineering thermoplastic with similar strength and durability as metal, suitable for high temperatures and/or corrosive substances. Polycarbonate is another technical thermoplastic with great strength, rigidity, and impact resistance.
Customizable helical gear features tooth contour, pitch, gear bore, and tooth count. Custom helical gears may be built to mesh either non-parallel or parallel shaft directions.
Custom backlash canceling gears may be built to suit the criteria of precise rotary motion control applications, including drive of a rotary encoder, X-ray scanning, lens grinding, laser cutting, satellite tracking, and other light-weight uses needing great positional precision.
Custom racks are designed for mechanical simplicity, translating rotational motion into linear motion, perfect for continuous manufacturing.
Custom internal gears let designers get greater contact and driving ratios than ordinary spur gears at short centers distances.
Custom spur gears minimize losses and enhance power transfer efficiency, preserving dependability of operation by lowering the possibility of slippage.
Customizing worm gears for systems needing high gear ratios, quick braking and stopping, and simple shock absorption is straightforward.
Our bespoke precision gears are made to run perfectly with applications needing very high accuracy, including industry control, motion control, robotics, packaging machinery, aeronautical instruments, medical, dental, and lab tools.
Hansheng Automation provides faster manufacturing time, reasonable pricing, warranty and quality control, and can create a drawing for your application if needed.
- Characteristics / Specifications Techniques:
- Materials: Stainless steel, Non-ferrous metals, Mild steel, POM, Polycarbonate
- Applications: Industry control, Motion control, Robotics, Packaging machinery, Aeronautical instruments, Medical tools
- Customization: Helical gears, Anti-backlash gears, Racks, Internal gears, Spur gears, Worm gears