Bevel gear

helicalplasticPOM

Hansheng Automation offers plastic gears for small and medium-sized gears, with a module range of 0.1 to 5.0. We can process materials including POM, Nylon (PA6, PA66, PA46), Nylon+GF, PBT, PC, and PEEK. Custom designs are welcome.Hansheng Automation is a supplier of high-precision transmission components for tobacco packaging machinery. Precision gears (both metal and plastic) are one of the services we provide to our clients. Our clients are located in numerous countries and regions, including Indonesia, Vietnam, India, and Canada. Below, we will introduce the plastic gears that form part of our gear manufacturing services.Product Features and AdvantagesGuaranteed Precision: Our metal gears meet ISO/DIN/GB level 5 precision standards, ensuring our plastic gears are manufactured to the same standard as metal gears, ensuring guaranteed accuracy.Low Noise: Beyond the inherent quietness of the plastic material, our ultra-mirror finish of up to ±0.002mm and specialized gear design further reduce noise and vibration during gear transmission.Diverse Manufacturing Processes: Leveraging our equipment and mastered processes, we can utilize precision injection molding for mass-produced plastic gears. For prototypes, small batch orders, or specialized engineering plastics (such as PEEK and Nylon), we utilize five-axis machining equipment such as the Kashifuji KPS30 skiving machine, eliminating the need for mold making and ensuring fast delivery.Customized Services: We offer comprehensive services from design, material selection, optimization, and production, and can manufacture spur gears, helical gears, worm gears, and other gear types.Manufacturing Methods: Injection molding, Five-axis cuttingTechnical Parameters and SpecificationsParameterSpecificationRemarks/Capability RangeGear AccuracyUp to ISO Class 5Based on our gear inspection and processing capabilityModule Range0.1 - 5.0Covers micro to medium-sized gearsTip Diameter3mm - 300mm-Processable MaterialsPOM, Nylon (PA6, PA66, PA46), Nylon+GF, PBT, PC, PEEKOther engineering plastics can be provided upon requestMold Machining ToleranceUp to ±0.002mm (Super Mirror Finishing)Ensures extremely high surface finish and dimensional accuracy of gearsDirect Machining ToleranceUp to ±0.005mm (Precision Turning and Milling)Suitable for prototypes and finished products with ultra-high precision requirementsTolerance Standard±0.01mm to ±0.002mmDepends on gear size and precision requirementsSurface FinishRa 0.2μm and belowAchieved through mold and optimizationProduct TypesSpur, Helical, Bevel, Worm and Worm Gear, Rack, Internal Gears-Product Types: Spur gears, Helical gears, Bevel, Worm Gear, Internal GearsApplications: Auto industry, Medical devices, Robotics and Automation, Office EquipmentFAQQ: What is the difference between injection-molded and direct-machined plastic gears?A: Injection molding is suitable for high-volume, low-cost production, while direct-machined gears don't require molds and are ideal for small batches and prototyping.Q: Can you help us select the right plastic material?A: Yes. Please provide your workload, speed, operating temperature, ambient media, and other parameters, and we will recommend the most suitable engineering plastic.Q: Can plastic gears replace metal gears?A: Not in all cases. Plastic gears can replace metal gears in applications requiring small to medium loads, lightweight, low noise, and corrosion resistance.Q: What is your lead time?A: Lead time depends on the complexity of the project. If molds are not required, the lead time will be shorter than the mold-making time.Q: What is the lifespan of your plastic gears?A: There is no specific lifespan, but the lifespan of plastic gears depends on factors such as the material, load, and operating environment.Q: What is the process for working with us?A: 1. Requirements communication2. Quote3. Mold creation and confirmation4. Sample production and confirmation5. Mass productionCharacteristics / Technical Specifications:Module range: 0.1 - 5.0Tip diameter: 3mm - 300mmMaterials: POM, Nylon (PA6, PA66, PA46), Nylon+GF, PBT, PC, PEEKGear accuracy: Up to ISO Class 5Mold machining tolerance: Up to ±0.002mmDirect machining tolerance: Up to ±0.005mmTolerance standard: ±0.01mm to ±0.002mmSurface finish: Ra 0.2μm and belowProduct types: Spur, Helical, Bevel, Worm and Worm Gear, Rack, Internal GearsApplications: Auto industry, Medical devices, Robotics and Automation, Office Equipment