Spur gear wheel

helicalstainless steelindustrial

Hansheng Automation's Stainless Steel Gears can process a variety of gear types, including standard tooth surface treatment, super mirror polishing, nickel plating, Teflon coating and other optional surface treatments. Custom designs are welcome. For many years, Hansheng Automation has provided precision components such as tungsten steel knives and rollers to tobacco packaging machinery customers in countries such as Indonesia, Vietnam, and Malaysia. Our products and services also include gears, castings, and CNC-machined parts. Below, we'll explain our stainless steel gear solutions. Product Features and Advantages - High Corrosion Resistance: Using high-quality stainless steel materials such as 304, 316, 420, 440C, and 17-4PH, these gears are suitable for corrosion-resistant applications and meet medical and food hygiene standards. - High Precision: Utilizing advanced equipment and manufacturing processes such as the Kashifuji KPS30 skiving machine, our standard gear products achieve ISO Level 5 precision. - Size Range and Customization Capabilities: Gear modules range from 0.1 to 5.0, and diameters from 3 mm to 300 mm, covering small and medium-sized precision gears. - Deep Technical Accumulation: Our capabilities extend beyond gears. Our harmonic reducers (backlash ≤ 5 arc seconds) and hollow rotary platforms (accuracy ≤ 10 arc seconds) demonstrate our deep expertise in precision control. - One-Stop Customization Service: Simply provide your drawings or requirements, and our team of engineers will provide comprehensive support from material selection and process design to final product delivery. Technical Specifications - Optional Materials: Austenitic stainless steel: 304, 304L, 316, 316L; Martensitic stainless steel: 420, 440C; Precipitation hardening stainless steel: 17-4PH - Gear Types: Spur gears, helical gears, bevel gears, worm gears, internal gears, etc. - Standard Precision Grade: ISO/DIN level 5 - Gear Module: 0.1 - 5.0 - Tip Diameter: 3 mm - 300 mm - Standard Tooth Surface Treatment: Precision grinding, passivation treatment - Optional Surface Treatment: Super mirror polishing, nickel plating, Teflon coating - Core Processing Technology: Gear shaving, gear hobbing, gear shaping, gear grinding Application Areas - Food and Packaging Machinery: Mixers, Filling Lines, Conveying Systems - Medical and Pharmaceutical Equipment: Surgical Robots, Diagnostic Instruments, Pharmaceutical Mixing Equipment - Robotics and Automation: Precision Robotic Joints, Automated Production Lines - Chemical Machinery: Pumps, Valves, Metering Equipment Workshop Real Shot Equipment and Testing - Kashifuji Gear Skiving Machine KPS30 - Tooth profile detector FAQ - Q: What is the minimum order quantity? A: We offer flexible service. We can accommodate everything from small batch prototypes during the R&D phase to large-scale production. The specific MOQ depends on the complexity and material of the gear. - Q: How do I choose the right stainless steel for my application? A: It depends on the application. For example, 316/L offers better resistance to chloride corrosion and is suitable for marine environments; 420/440C achieves exceptional hardness after heat treatment and is suitable for wear-resistant applications; and 304/L is a general-purpose and cost-effective choice. - Q: What is the typical delivery time? A: The lead time depends on the complexity of the gear and the order quantity. We will provide an accurate delivery time during the quote stage. - Q: Can you replicate and produce my existing gear or drawing? A: Yes. Please provide your sample, 2D drawing, or 3D model. - Q: What is the process for custom gears? A: 1) You provide drawings or technical requirements → 2) We conduct a technical evaluation and provide a quote → 3) Order confirmation and production → 4) Comprehensive quality inspection → 5) Packing and shipment. We will maintain communication with you throughout the entire process. Key Characteristics / Technical Specifications - High corrosion resistance (304, 316, 420, 440C, 17-4PH stainless steel) - ISO Level 5 precision - Gear module: 0.1 - 5.0 - Diameter: 3 mm - 300 mm - Standard and optional surface treatments: grinding, passivation, mirror polishing, nickel plating, Teflon coating - Gear types: spur, helical, bevel, worm, internal - Custom design and manufacturing available