Spur gear

helicalplasticbrass

Our precision gears are processed by the Kashifuji KPS30 gear skiving machine. Customers provide drawings and we can customize them according to requirements. Our precision gear processing diameter ranges from 3mm-300mm. The accuracy we can achieve is ±0.01mm. Our company can produce about 10 kinds of precision gears, including common spur gears, helical gears, worm gears, bevel gears, etc., but the most popular types of precision gears we can produce are the following four: - Spur Gear: The most commonly used precision gear is the spur gear, distinguished by its simple tooth shapes and parallel gear shafts. Typically employed to convey rotational motion and torque, its relatively simple design and manufacturing techniques, combined with great efficiency, contribute to the spur gear's excellent performance in terms of low noise and high accuracy. This is due to the tooth surface running straight and parallel to the gear axis. - Helical Gear: Mostly employed in various industrial sectors, particularly in the automotive sector, helical gears are the most often occurring forms of bevel gears and hypoid gears. Among the fundamental parts of mechanical transmission systems are helical gears. Their tooth surface structure is complex, and the structure and machining adjustment of gear cutting machines are the most complicated. - Bevel Gears: Commonly utilized in transmission systems between two shafts either perpendicular or almost perpendicular to one another, bevel gears are a kind of conical gear with a tooth shape like a cone. Often used in applications like automobile differentials, equipment, and power tools, bevel gears serve primarily as means of changing the direction of power transmission. - Helical Bevel Gears: One kind of conical gear with helical tooth profiles is helical bevel gear. Compared to conventional spur bevel gears, its curved spiral tooth surfaces provide smoother engagement, reduced noise levels, and more load-carrying capability. Gear Manufacturing Method And Machine: The most commonly used methods in precision gear manufacturing by Hansheng Automation are gear shaping and gear hobbing. - Gear Shaping: Especially ideal for manufacturing spur gears, gear shaping is a quick approach for gear processing. Its primary benefits include high machining accuracy, strong adaptability, shorter production cycle, and excellent surface quality. - Gear Hobbing: Appropriate for mass manufacture of both helical and spur gears, gear hobbing is a machining technique wherein tooth profiles are cut into gear blanks using a hob. It offers high production efficiency, high machining accuracy, strong adaptability, and easy operation. Applications of Gear: - Automotive Industry: Used in engines and gearboxes to transfer torque and power. - Household Appliances: Used to transmit rotating motion in domestic appliances such as microwave ovens and washing machines. - Industrial Machinery: Played a vital part in many transmission systems and equipment. - Robotics and Automation: Applied for precise motion control and positioning. Company Strength: Having over ten years of gear manufacturing expertise, our firm specializes in creating premium precision gears. Using cutting-edge manufacturing technologies and a qualified technical staff, we provide bespoke gear products including robust and highly precise spur gears and helical gears. Our dedication to exact quality guarantees that our goods satisfy high standards, thereby building the confidence and appreciation of many customers. To provide our clients the best gear solutions, we keep working for creativity and development. - Spur gears: 3-300mm, ISO 7-9 precision shaping, materials include Steel, Cast Iron, Brass, Aluminum, Plastic. - Helical gears: 3-300mm, ISO 6-7 precision hobbing, materials include Alloy steels, composites, nickel-based alloys, copper. - Bevel gears: 3-300mm, ISO 6-7 precision hobbing, materials include High-strength steel, titanium alloy, aluminum alloy, plastic. - Spiral bevel gears: 3-300mm, ISO 6-7 precision hobbing, materials include Steel, aluminum alloys, titanium alloys, tungsten carbide, plastics and composites.