Bi-material injection molding

polycarbonatepolyurethanepolyamide

Product Overview
Name: Injection molded medical parts
Mold cavity: 1
Mould standard: HASCO STD
Material (example on summary): PP + PE
T0 Time (lead time): 6 weeks

Product Details
Product material: ABS / PC / TPU / PP / PE / Nylon / POM etc.
Color: Any color on request
Surface finish: Texture / Glossy / Brushed / Smooth etc.
Surface treatment: Silk-screen / Plating / Painting / Coating etc.
Tolerance: 0.01mm - 0.05mm
Mould Base: LKM, HASCO, etc.
Mold Life: 300000 ~ 1000000 shots
Certification: ISO9001:2015, IATF16949 (references to ISO13485 processes in quality control)

Manufacturing Capabilities

• Machine: Precision injection presses with closed-loop control and microprocessor regulation to maintain repeatable tolerances for small medical components.
• Material: Full material traceability with certified biocompatible grades available; incoming material lot control and certificates of conformity provided on request.
• Method: Quality management and process control aligned with ISO 13485 and ISO 9001; process validation, statistical process control (SPC) and documented change control applied for medical device components.
• Defect and Reliability Analysis: Structured failure analysis covering molding, assembly, inspection and packaging stages; critical features 100% measured or sampled per customer requirement.

Production Workshop & Visuals
Clean manufacturing areas, dedicated tooling zones and inspection laboratories are used for medical part production. High-resolution images of parts, tooling and workshop layout can be provided to support audits and supplier evaluations (images not included here).

Technical specifications

• Product name: Injection molded medical parts
• Typical materials supported: ABS, PC, TPU, PP, PE, Nylon, POM and others (biocompatible grades available)
• Standard colors: Any color on request
• Surface finishes available: Texture, Glossy, Brushed, Smooth, etc.
• Surface treatments available: Silk-screen, Plating, Painting, Coating, etc.
• Mould cavity: 1 (example for this listing)
• Mould standard: HASCO standard (compatible with LKM and others)
• Tolerance range: 0.01 mm – 0.05 mm
• Mould base options: LKM, HASCO, etc.
• Mold life expectancy: Approximately 300,000 to 1,000,000 shots depending on design and materials
• Typical lead time (T0 Time): 6 weeks (as indicated)
• Sterilization compatibility: components can be designed for ETO, gamma or autoclave where material permits
• Traceability and documentation: Full batch traceability, material certificates and inspection records available
• Quality certifications referenced: ISO 9001:2015, IATF 16949 and process references to ISO 13485 for medical device controls