C-RTM (compression resin transfer molding) is a process that enables the production of structural parts in high-performance composites with a cycle time of two minutes.
In 2017, the C-RTM process won the JEC Group Innovation Award.
Process
Rapid press closing at a precise interval, vacuum is created in the tool cavity
Precisely measured resin is rapidly injected into the gap above the preform
The press closes completely, compacting and impregnating the preform to its final dimensions.
Features
Process performance :
Repeatability
On-line control
Flexible: supports multiple manufacturing processes
Fully automated process
Net shape
Compatible with thermoplastic and thermosetting resins
30 pieces/h
Two-minute cycle time for large parts
Use of 100% of raw materials
Compatible with high-pressure (HP) injection
Product performance :
Fiber volume: up to 60%.
Porosity active as default)
Eco Compact Sustainable Press (ECS PRESS)
Press tonnage: 1,500 tonnes
Opening and closing speed: 800 mm/s
Platens size: 2 m x 1.5 m with parallelism control
RTM equipment and tools
Innovative modular tool (net-shape, thermally optimized)
Optimized temperature control system
High-pressure injection molding machines for thermoplastic and thermoset resins (30-250 cm3/min)
Automation
Dedicated control room
6-axis robots (x2) – 700 kg capacity
Modular preweighers (for preforms and composite parts)
Online monitoring, data backup and post-processing
In-line controls (preform and part)
Centralized acquisition and archiving of process parameters