Electrical data cable

DINLEMOinsulated

Application/Description
High-voltage connection cable for HV‑safe DMS measurement (full/half bridge), e.g. for use with measurement modules such as the CSM HV STG4 pro BS20.

Additional information
Issuance of an HV test certificate referencing the batch number for full traceability. Optional: inspection and repair of already installed sensors upon request. SAB marking: article number, batch number.

Cable data
Connection cable: HV DMS sensor cable
Conductor insulation: FEP – according to DIN 47100 1-8 (conductor Ø 0.55 mm)
Shielding: braid of tinned Cu wires including drain wire
Pair jacket: FEP – orange RAL 2004
Inner jacket: PUR – blue RAL 5024
Outer jacket: PUR
Jacket colour: orange with black longitudinal stripes
Construction: pair-twisted design (for EMC)
Outer diameter: approx. 7.4 mm
Voltage withstand: 1000 V AC across pair jacket
Temperature range: stationary: -50°C / +150°C; movable: -40°C / +150°C

Termination
Outer jacket: 122 mm stripped
Pair jacket: 22 mm
Open end (conductors): 2 mm
Termination: tinned
Shield: routed through and insulated with heat-shrink tubing
Single-channel temperature rating: -55°C / +180°C

Connectors
Lemo / Redel connectors: with orange strain-relief sleeve and black protective cap, 8‑pin, Code E. 1000 V AC voltage rating – IP67 when mated.

Tests
Cable tests: conductor/conductor – 600 V AC – 1 min – according to IEC 60584-1 across pair jacket in a water bath; 5000 V AC – 5 min – in reference to EN 50264-2-1.
Product test: 100% inspection on the assembled connector in reference to measurement device standard 61010-1 and internal VDE specifications in an in-house oil/water test bath (test rig approved by VDE). Verification of touch safety to the outside – 3000 V/1 min AC.

Configuration examples

• Item no. T644-061-009 – connection cable length: 2000 mm; outer jacket stripped: 122 mm; pair jacket: 22 mm; conductor length: 2 mm; termination: tinned.
• Item no. T644-061-014 – connection cable length: 3000 mm; outer jacket stripped: 122 mm; pair jacket: 22 mm; conductor length: 2 mm; termination: tinned.

Datasheet
Product datasheet (PDF) available.

Technical specifications

• Connection cable: HV DMS sensor cable
• Conductor insulation: FEP (conductor Ø 0.55 mm)
• Shielding: tinned Cu braid including drain wire
• Pair jacket / outer jacket: FEP (orange) / PUR
• Inner jacket: PUR (blue)
• Outer diameter approx.: 7.4 mm
• Voltage withstand: 1000 V AC across pair jacket
• Temperature range (stationary): -50°C to +150°C; (flexible): -40°C to +150°C
• Single-channel temperature rating: -55°C to +180°C
• Connector: Lemo/Redel 8‑pin, Code E, IP67 when mated
• Tests: IEC/EN referenced insulation and high-voltage tests; VDE-approved test rig