Electric heating mat

custom-madebattery-powered

Overview
Polyimide (Kapton-type) ultra-thin flexible film heaters designed for precise thermal management in industrial, medical and aerospace applications. Typical attributes: ultra-thin construction (0.22–0.26 mm), uniform heat distribution, fast thermal response and compact form factor suitable for confined assemblies.

Standards & Capabilities
Extensive library of standard rectangular heater specifications for rapid proof-of-concept testing and volume production. OEM/ODM customization available. Thousands of CSA, UL and CE recognized configurations supported for certified applications.

Standard Rectangular Flexible Heaters (examples)

• Standard 3V rectangular flexible heaters (battery powered — AC/DC use)
• Standard 5V rectangular flexible heaters (USB powered — AC/DC use)
• Standard 12V rectangular flexible heaters (AC/DC use)
• Standard 24V rectangular flexible heaters (AC/DC use)
• Standard 110V rectangular flexible heaters (AC/DC use)
• Standard 120V rectangular flexible heaters (AC/DC use)
• Standard 220V rectangular flexible heaters (AC/DC use)
• Standard 230V rectangular flexible heaters (AC/DC use)
• Standard 240V rectangular flexible heaters (AC/DC use)
• Other standard rectangular flexible heater options

Selection Guidance
Specify desired length, width, temperature rise, voltage, estimated quantity, preferred installation method and application environment. Standard lead wire length: 200 mm (20 cm); specify alternative lengths if required. Indicate if adhesive backing or custom patterning is needed.

Notes

• Listed "Temperature Rise" values are reference figures; actual rise depends on ambient conditions, thermal interface and application.
• Clamping installation is recommended when power density exceeds 0.8 W/cm².
• For round heater variants, ensure length (B) is greater than width (A) as required by application geometry.

Basic Product Table
Material: Polyimide (PI)
Shape: Rectangular
Length (available): 10, 13, 16, 20, 25, 32, 40, 50, 63, 80, 100, 125, 160, 200, 250, 300 mm
Width (available): 10, 13, 16, 20, 25, 32, 40, 50, 63, 80, 100, 125, 160, 200, 250, 300 mm
Temperature Rise (reference): 30, 60, 90, 150, 180, 210 °C
Voltage (examples): 3, 3.7, 4.2, 5, 9, 12, 24, 48, 72, 120, 240 VAC/DC

Selection Example
Shape: Rectangular
Voltage: 5 VAC/DC
Length: 100 mm
Width: 125 mm
Quantity: 1,000 pcs
Application: Outdoor ATM
Temperature Rise: 30 °C
Other Requirements: Adhesive backing required

Other Related Data
Wattage Range: 1.16 W ~ 738 W
Resistance Range: 2.11 Ω ~ 629,000 Ω
Maximum Power Density (With adhesive / Without adhesive): 0.8 W/cm2 / 2.36 W/cm2
Thickness (With adhesive / Without adhesive): 0.26 mm / 0.22 mm
Weight (With adhesive / Without adhesive): 0.05 g/cm2 / 0.04 g/cm2

Technical specifications

• Material: Polyimide (PI)
• Form factor: Rectangular ultra-thin flexible film heater (Kapton-type)
• Available lengths: 10–300 mm (standard increments listed)
• Available widths: 10–300 mm (standard increments listed)
• Reference temperature rise options: 30, 60, 90, 150, 180, 210 °C
• Voltage options (typical): 3, 3.7, 4.2, 5, 9, 12, 24, 48, 72, 120, 240 VAC/DC
• Wattage range: 1.16 W to 738 W
• Resistance range: 2.11 Ω to 629,000 Ω
• Maximum power density: 0.8 W/cm2 (with adhesive), 2.36 W/cm2 (without adhesive)
• Thickness: 0.26 mm (with adhesive), 0.22 mm (without adhesive)
• Weight: 0.05 g/cm2 (with adhesive), 0.04 g/cm2 (without adhesive)
• Lead wire standard length: 200 mm (20 cm), customizable on request
• Typical applications: Medical equipment, aerospace, industrial electronics, outdoor equipment (e.g., ATMs)