IntroductionThe TR5001 SII LED Series by TRI is an ICT+FCT solution designed for high-volume LED lighting testing. It supports up to 1080 LED test channels and offers multi-core parallel testing with up to 4 independent cores. Built-in auto-calibration, self-diagnostics and a durable Quick Disconnection Interface (QDI) ensure reliable long-term operation, suitable for automotive LED lighting production lines.
Key features- Multi-core parallel test (up to 4 independent cores)
- In-system LED analyzer with 1% repeatability
- Non-multiplexing 1:1 per-pin architecture
- Scalable from MDA to ICT and functional test
- High accuracy and high throughput
- Up to 1080 LED test channels (top/bottom: up to 540/540)
- Durable Quick Disconnection Interface (QDI)
- Automatic conveyor width positioning
- Board warp and misalignment notification
Tester specifications- Analog/hybrid test points: 2048
- Operating system: Windows 10 compatible PC with USB
- Fixture type: Inline or Offline with long-lifespan QDI
Standard testing components- Analog test hardware:
- 6-wire measurement switching matrix
- Programmable AC/DC and DC high voltage/current sources
- AC/DC voltage and DC current measurement
- Component R/L/C measurement
In-tester LED analyzerRepeatability: 1%
LED channels: Up to 1080 (Top: up to 540 / Bottom: up to 540)
Fixture connection: Quick Disconnection Interface (QDI)
Optional components- Analog hardware:
- TestJet vectorless open-circuit detection
- Arbitrary waveform generator
- Digital testing:
- Non-multiplexing 1:1 per-pin architecture with independent per-pin level setting
- Serial Test Controller (STC) programming
- DUT power supplies: 5 V@3 A, 3.3 V@3 A, 12 V@3 A, -12 V@1 A, 24 V@3 A
- DPS programmable supplies: DPS3514 (30 V max / 5 A max / 100 W max per channel, 4 CH per DPS); DPS3122 (30 V max / 10 A max / 200 W max per channel, 2 CH per DPS)
- Programmable DUT supplies: up to 75 V / 8 A, 200 W max output
- Includes BScan Chain/Cluster/Virtual Nails/Virtual Chain and IEEE1149.6 tests
- Up to 8 high-speed serial ports, on-board Flash, EEPROM, MAC programming
- Yield Management System: YMS 4.0
Board handlingMinimum PCB size: 70 x 70 mm
Maximum PCB size: 500 x 460 mm
PCB thickness: 0.6 - 5 mm
Dimensions & weightINLINE (WxDxH): 900 x 1180 x 1887 mm* (signal tower excluded; tower height: 392 mm)
STANDALONE (WxDxH): 1200 x 950 x 1850 mm
Weight INLINE: 670 kg; Weight STANDALONE: 510 kg
Technical specifications- Brand: TRI (Test Research, Inc.)
- Model / Series: TR5001 SII LED Series
- Analog/hybrid test points: 2048
- Max LED test channels: Up to 1080 (Top up to 540 / Bottom up to 540)
- LED analyzer repeatability: 1%
- Fixture connection: Quick Disconnection Interface (QDI)
- Fixture type: Inline or Offline with long-lifespan QDI
- Multi-core parallel testing: up to 4 independent cores
- Non-multiplexing 1:1 per-pin architecture
- DUT power supply options: multiple programmable DPS models (see optional components)
- Standard analog components: 6-wire matrix, programmable AC/DC sources, AC/DC voltage & DC current measurement, R/L/C measurement
- Board handling: Min 70 x 70 mm; Max 500 x 460 mm; Thickness 0.6 - 5 mm
- Dimensions INLINE: 900 x 1180 x 1887 mm* (signal tower excluded)
- Dimensions STANDALONE: 1200 x 950 x 1850 mm
- Weight INLINE: 670 kg; Weight STANDALONE: 510 kg
- Operating system: Windows 10 compatible PC with USB
- Yield Management System: YMS 4.0