Hydraulic press brake TruBend Cell 5000

numerical controlroboticlarge

Overview
The TruBend Cell 5000 is a fully automated bending cell designed for high-throughput, mixed-part production. It combines TruBend 5000 press brakes with modular automation (BendMaster 60 / 150), automatic tool change (ToolMaster) and flexible gripper technology to handle a wide range of part sizes and weights.

Key features

• Fully automated bending cell for flexible part mixes and continuous production
• Programming: TecZone Bend provides fast program suggestions from 2D/3D data and automatic NC generation
• Tool change: ToolMaster enables automatic tool setup per program
• Grippers: vacuum grippers (up to 100 kg), mechanical grippers, adjustable multigrippers and pivoted-jaw grippers for small parts
• Automation: BendMaster 60 and BendMaster 150 options for different part ranges and payloads
• Angle measurement: ACB Laser and ACB Wireless for first-part angle accuracy
• Sheet handling: sheet sensors for precise position detection (no separate centring station required)
• Material flow: conveyor belts, pallet conveyors and AGV interface for integrated material logistics
• Quick change: automatic gripper change and gripper changing console to reduce non-productive time

Applications
Configured for 24/7 production in smart factories. Suitable for nested and single-part bending, boxes and large components, and for lines requiring frequent tool or gripper changes. Interfaces (Oseon / OPC UA) enable integration into digital workflows for monitoring and transport order handling.

Technical specifications

• Press force (series range): 1300 kN – 3200 kN
• Bending length (typical variants): 3,230 mm – 4,420 mm
• Width between columns: 2,690 mm – 3,680 mm
• Usable open height: 615 mm
• Throat depth: 420 mm
• Rapid downward movement: 200 mm/s
• Maximum Y press operation speed: 25 mm/s
• Maximum part size (depending on configuration): up to 3,000 mm x 1,500 mm
• Profiles length capability: up to 2,500 mm – 4,000 mm (variant-dependent)
• Maximum part weight handled in automation: up to 100 kg (vacuum/gripper technology)
• Maximum carrying capacity (BendMaster): 60 kg or 150 kg (model-dependent)
• Minimum sheet thickness: 0.7 mm
• Path length (material flow): 8 m – 16 m
• Maximum sheet stack (blank stack): 700 mm
• Maximum stack height for finished parts: 1,000 mm – 1,200 mm
• BendMaster weight (examples): 620 kg – 784 kg
• Weight, basic machine (examples): approx. 11,800 kg – 23,400 kg
• Typical TruBend machine dimensions (examples): from 3,980 mm x 1,800 mm x 2,835 mm up to 5,180 mm x 2,055 mm x 3,200 mm