Linear tray sealer TSA 540

automaticmulti-linehigh-speed

Overview
Automatic traysealer for preformed regular trays. Up to 23 cycles/min in cut & seal mode and up to 21 cycles/min in MAP; typical operational throughput up to 20 cycles/min depending on product and format. Supports modified atmosphere packaging (MAP), vacuum and Skin packaging. Sealing area 330 x 540 mm; maximum tray height 80 / 120 mm. Sealing can be single-line or double-line to suit different formats.

Typical applications

• Food processors: ready meals, fresh produce, meat, poultry, fish, dairy and prepared foods.
• Contract packers and industrial packaging lines requiring MAP or vacuum sealing and integration into automated lines.

Design highlights

• Hygienic design suitable for food environments.
• Precise sealing force and accurate tray positioning.
• Easy cleaning and maintenance access; tool-free belt and die changes.
• Modular layout for line integration.

Functional features

• Energy-efficient drive systems.
• High production performance: up to 20 cycles/min in standard operation.
• Quick format changeover and fast die replacement without tools.

Technical features

• Sealing area: 330 x 540 mm.
• Maximum tray height: 80 / 120 mm.
• Production speed: up to 23 cycles/min (cut & seal); up to 21 cycles/min (MAP); operational reference up to 20 cycles/min.
• Die lifting and transfer by servomotors; pneumatic arm opening/closing.
• Tray feeding and positioning by belt with drum-motor; belt disassembly without tools.
• Reel holder: pneumatic grip and motorized reel holder; film end and break detectors.
• Centralized lubrication system; protection rating IP65.
• Control panel UPC7: 7" industrial touchscreen PC, 3 authorization levels, Ethernet interface, integrated maintenance and event management.

Common options

• Tray denester and loading modules.
• Infeed conveyors, accumulator tables and tray convergers/aligners.
• Dosing and product loading systems; die holder trolley and quick-change tooling.
• Coding/printing systems and seal tester (UST).
• Metal detectors and end-of-line integration modules.