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Together with integration partners, FANUC Robotics offers a range of advanced solutions to speed up end of line operations.
With a payload range from 2 to 1200kg, you are sure to find the robot model that best suits your needs:
very high speed M-430iA/2F dedicated to food industry (food grease, up to 120 picks per minute, washable)
High speed M-6iB series (2-10kg payload) for very fast pick&place applications. Higher payloads are managed at high speed with M-420iA-M-421iA robots (40-50kg)
M-410iB series (160-450kg): the most successful palletizing robots in Europe!
M-900iA series (260-700kg) for very heavy payload with highest wrist inertia. Smaller payload can be handled with the top selling M-710iC (20-70kg) or R-2000iB series (100-250kg)
M-2000iA series (900kg - 1200kg) for ultra heavy payloads
Our intelligent software and systems ensure reliable and safe handling operations:
Integrated vision: our latest R-30iA controller comes as standard with all the necessary hardware for 2D vision: just plug a camera and a cable! This is most cost-effective solution on the market!
Line tracking software
Collision Guard to protect robot, tooling and products
Advanced vision for 2D visual line tracking or 3D bin picking
Multi robot control for increased cycle time
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The MPK50 is a high-speed 4-axis robot that provides superior performance
and reliability for packaging, palletizing and other material handling applications. The MPK50 robot offers a large work envelope with full 360-degree rotation.
Its hollow-arm provides internal path ready for fi eldbus cable, and its slim
design allows the robot to reach into confined spaces, improving system
productivity. The MPK50 offers best-in-class motion, axis speed, acceleration
and wrist ratings.
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Together with integration partners, FANUC Robotics offers a range of advanced solutions to speed up end of line operations.
With a payload range from 2 to 1200kg, you are sure to find the robot model that best suits your needs:
very high speed M-430iA/2F dedicated to food industry (food grease, up to 120 picks per minute, washable)
High speed M-6iB series (2-10kg payload) for very fast pick&place applications. Higher payloads are managed at high speed with M-420iA-M-421iA robots (40-50kg)
M-410iB series (160-450kg): the most successful palletizing robots in Europe!
M-900iA series (260-700kg) for very heavy payload with highest wrist inertia. Smaller payload can be handled with the top selling M-710iC (20-70kg) or R-2000iB series (100-250kg)
M-2000iA series (900kg - 1200kg) for ultra heavy payloads
Our intelligent software and systems ensure reliable and safe handling operations:
Integrated vision: our latest R-30iA controller comes as standard with all the necessary hardware for 2D vision: just plug a camera and a cable! This is most cost-effective solution on the market!
Line tracking software
Collision Guard to protect robot, tooling and products
Advanced vision for 2D visual line tracking or 3D bin picking
Multi robot control for increased cycle time
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For special tasks which demand a large operation room Mllers uses bent-arm robots of a proven design, which distinguish themselves by high operating speed and corresponding palletizing capacities.
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This compact, modular, low level bag palletizer runs up to four layers per minute, offering the performance of high level machines with the convenience and accessibility of floor level operation. It offers features for high speed product orientation, gentle product transit and perfect load positioning. Its modular design ensures complete flexibility for your future requirements. It is simple to operate, yet offers unprecedented control from the color touchscreen display. Efficient electric power and minimal air consumption reduce the palletizers operating costs and ensure smooth and quiet operation.
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DP250 Fully automatic palletizer
DESCRIPTION
Fully automatic palletizer to position bottles in trays up to a height of 3.1 metre
ADVANTAGES
High speeds are possible
Integrated pallet conveyor for pallets in both directions
Buffer capacity in the machine for 2 pallets
Can be integrated in automatic pallet transport system
Short return on investment
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Bags are collected from bagging machine outlet by inclined conveyor and send through high level for palletizing operations; a de-dusting unit can be placed on inclined conveyor due to necessity of application. Then bag-pressing unit forms the bags by vibrating and pressing. Bags arrive to First Timing Unit and it controls the traffic of entering to Turning Unit. Turning Unit turns the bags according to programmed grouping pattern and then bag is sent the bag timing belt. Bag is sent to grouping section under timing belt control which lets the bag placing on time. Grouping unit finishes the selected row pattern in 2 steps by pusher. Unit makes fine correction for rectangular shape by pressing smoothly from sides by pushers.
Elevator takes the empty pallet by Pallet Feeder feeding and lifts it up until just bottom of the Grouping Unit. Ready combined row (pattern) is left -by horizontally opening 2 sliding lids- onto pallet. Filling pallet is moved down by elevating unit step by step after each created row. After completing whole pallet patterns as programmed, filled pallet is left onto roller conveyor which conveys the pallet through outlet.
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The GRS palletiser is a compact palletising system with a maximum capacity of 600 cycles/hour. It features a vertical sack lifting device, rotation head and an adjustable sack layer guide for precise overlapped or non overlapped sack placement and a perfect vertical pallet stack. The sack lifting system is integrated within the guarded palletiser boundary to save floor space and so that the system can be positioned almost immediately after the discharge point on the filling and closing line. The GRS palletiser can also be delivered as a semi automatic version without empty pallet magazine and roller conveyor. In this version the empty pallet is placed on the floor and the finished pallet removed by hand pallet truck.
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BEUMER paletpac 5000
The BEUMER paletpac 5000 is in a class all of its own. This is our top of the line high-speed palletizer. This system has been designed for projects demanding the highest capacities, and lives up to these requirements. Palletizing capacities: up to 4.500 bags/h.
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We are manufacturing different types of palletizers for bags and boxes, capacity from 100 - 4000 units per hour. Our high level palletizers are basically designed to handle all types and sizes of bags, and change from one product to another is without any mechanical adjustment. Our palletizers is further very compact, have memory for 80 product programmes and has positioning, side- and top pressing facilities, which results in straightsided, stable and stackable pallets regardsless how difficult the product is. Based on 15 years experience our palletizers are of the highest quality and therefore troublefree and with the lowest possible maintenance and spare part costs. We offers standard solutions, but also designs, builds and installs systems customzed in detail to the specific project requirement, also as turnkey supply including bagging machines, stretch wrapping or hood stretching machines.
Our product range is proven in a large number of applications worldwide. We offer the user the guarantee for a high degree of availability and an economical operation.
Our slogan is "If it is possible to make our palletizers better, then we do it ourselves".
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Depalletisers/Palletisers
The depalletising and palletising systems are suitable to automatically feed/pack the container or the packages/carton boxes.
As far as concerns the operations of removing/placing of an interlayer and of managing the magazine for empty pallets, these machines can be supplied in automatic or semiautomatic version.
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ILERPAL
HIGH LEVEL LAYER PALLETIZERS (HIGH IN-FEED) by means of bags/boxes side pushing.
TMI equipment allows for palletizing a wide range of products in several formats and output capacities.
They are designed to deliver optimum performance for years with minimal maintenance. Machines have smooth operation with eliminated hard starts or stops, so extending life of mechanical parts.
All mechanisms are carefully designed, optimizing their resistance and durability.
Construction is based on top range materials as high resistance steel or PE-1000 for surface treatment of sliding parts, delivering high quality of pallet piling up.
The touch screen dialog reaches the maximum facility for the user or maintenance operator.
Characteristics:
- Top layer palletizer, with counterweighted motorized elevating platform driven by inverter for pallet piling.
- Specially developed modules for bag shaping and pallet forming.
- Possibility of bag turning system by PATENTED flap to obtain speed, auto-adjustment or pre-grouping of bags.
- Positioning systems based on robotic controls (CNC) which give precise and smooth movements.
- Electrically driven counterweight platform, motorized side blocks, sliding platforms and layer pressing give a regular and stable bag pile.
- Possibility of ATEX configuration.
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Series 500/1000/2000, average throughputs – bag palletizing of 200 to 2500 bags/hour
This range of palletizer can process a very broad spectrum of products in all types of bagging.
The orientation of the bags is carried out on a case-by-case basis by a claw or an orientation cross.
The layers consist of row of bags on row of bags so that the shape of the bags is retained. Each layer is moulded and pressed so as to ensure the best possible geometry of the palette.
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Bag palletizers are designed to stack bagged product onto pallets for storage and shipment. These machines are used widely by companies of all sizes who desire to minimize the risk of employee injury from repetitious manual stacking of bags or who wish to increase production without increasing labor costs. Chantland-MHS offers four fully automated and one semi-automated model to handle paper, poly and jute bags up to 110 lbs. each with production rates from 10 to 40 bags per minute.
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BRICKPAL
HIGH LEVEL LAYER PALLETIZERS (HIGH IN-FEED) BY MEANS OF BAGS/BOXES SIDE PUSHING.
TMI is proud to have developed the high level, mobile platform BRICKPAL palletizer.
BRICKPAL is a palletizer with exceptional levels of finish and reliability, ideal for medium-volume production runs of up to 800 cycles per hour. Its design, construction and the smooth, balanced operation that guarantees the durability of all its components, are just some of the features that mark it out as a TMI palletizer.
Features:
-High-level layer palletizer with a motorised lifting platform for pallet formation.
-Modules specially designed for bag shaping and pallet stacking.
-Robotics-based positioning systems. Controlled movements and smooth operation.
-The counterweighted electric lifting mechanism, the motorised squaring plates, the sliding doors and the layer formation press system ensure even, squared bag stacking.
-Optional ATEX configuration.
Unique points:
-A single door in the pattern forming area.
-Synchronised motorised squaring plates.
-Special chassis for bag accumulation area.
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Extensive range of applications in terms of product and speed
Flexible infeed principle according to requirement
Excellent quality/price/performance ratio
MACHINE CONCEPT
Simple to operate
Operator intervention reduced to a minimum
Pallet/product flow management operations made easier in terms of accessibility and procedure
IMPROVED FUNCTIONALITY
Product orientation and collation controlled upstream
Product infeed and pallet outfeed heights according to factory layout requirements
Option: automated pallet pattern changeovers
PERFORMANCE
Speeds of up to 52 000 products/hour depending on the type of products and sizes to be handled
Machine designed to handle both corrugated cases and shrink-wrapped packs with or without cardboard support
Smooth and accurate layer preparation
Proven robust mechanical design
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EHCOLO is specialized in designing and manufacturing different types of palletisers, which offers the best technical and economical solutions to the automatic bag and box handling industry. Other machines manufactured are ship container bulk- and bag loading systems. Many references in supplying complete bagging- palletising- wrapping lines. We also supply robot systems based on MOTOMAN robots in connection with our own manufactured pick-up units and transport systems.
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In 2008 we have developed and supplied a new high capacity type PM 800-22 palletiser, capacity 2200 bags per hour. This type is new as to its high capacity, but is based on the same components as our other PM 800 type palletisers, only with one additional layer belt conveyor and additional position software optimization, so now we can supply a "new" high capacity palletiser with yearlong proven components and at a very competitive price. By configuring the in-feed differently, the capacity can be increased up to 4.000 bags per hour.
See also special the last three videos on below website, one is showing bio fuel pellet bags 3-layer pattern, one bio fuel pellet bags 4-layer pattern and the last is showing bio fuel pellet bags 5-layer pattern, and please notice that we make the 5-layer pattern in two ways just to show the flexibility.
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The pallet loader can operate as a semi automatic unit, or it can be integrated into a fully automatic palletising system.
More on the pallet
All cases, including heavy and bulky ones, can easily be stacked to heights of 2500 mm in order to fully utilise the capacity of lorries and containers.
Safe to operate, simple and versatile
The machine requires minimal maintenance and is easy to service.
The machine is available with either left or right-hand operation.
Simple and safe operation
The software is simple and self-explanatory, and is operated using a finger touch panel. When the stripper plate is filled, the operator steps onto a safety mat that deactivates the machine. The machine is supplied with safety screening.
Stainless steel for wet environments
The pallet loader and the rest of the product range are available in galvanised or stainless steel.
The machine can be ordered in special colours at a surcharge.
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The gantry palletiser is more used for low speed. The main advantage is its small foot print. According to the speed, the machine can put the products on the pallet per unit, per row or per layer.
The interleaves and the pallets are gripped and laid whether by the gripping unit or the peripheral equipment.
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The fully automatic meurer CM/LPA and meurer CM/CPA
layer palletisers stand out due to a maximum flexibility and
efficiency, while requiring a minimum of space.
Accommodation of Euro and Chep type/sized pallets:
including half-sized pallets.
Modular construction
Accurate alignment of the layer positioning
Low-maintenance design with ease of use
Provisions for longitudinal and/or cross palletising
Quick size change
State-of-the-art servo control systems.
Also available in stainless-steel construction
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The GR range of palletising systems combine the very best features of standard high level palletisers and robot arm systems in a single unit. This particular system has been especially developed for overlapped palletising of different sack dimensions. This leads up to more flexibility in determining sack dimensions in relation to the pallet dimensions. Also sacks with a small fill ratio and unstable sacks can be processed smoothly.
In contrast to normal robot palletising systems we also achieve through side and top pressure a very precise and secure finished pallet (capacity up to 1000 sacks per hour).
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Automatic Layer-By-Layer Palletizer
The complete range of Cermex automatic layer-by-layer palletizers cover a broad array of applications in terms of packaging and output rates. The packaging infeed principle is flexible, reliable and adaptable to all requirements.
In addition, the quality/price/performance ratio for this type of machine makes it a truly universal solution.
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The AC410 HS system with the two versions at single or double infeed, allows the automatic palletisation of cases and bundles through low level infeed conveyors.
MACHINE MODEL PRODUCT PACKS/LAYER OUTPUT ppm
AC 410 HS-2 Case/Bundles 5 25/1
AC 410 HS-2 Case/Bundles 10 45/1
AC 410 HS-2 Case/Bundles 15 55/1
AC 410 HS-2 Case/Bundles 22 65/1
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Walker Magnetics has designed a wide range of palletizing and depalletizing magnets.
Four standard types are available for:
empty cans
filled cans
trays with steel products
glas jars with steel caps
However other applications for transferring heavy or big steel products are possible.
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Used to handle several pallets simultaneously, they reduce at the same time the handling and storing times with an advantage in costs reduction.
Thanks to their excellent performances, these handlers have achieved a great success in breweries, mineral water bottling plants and beverage industries in general.
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Columbia/ Okura's electric servo-drive, high-speed A1600 robotic palletizer is simple to use and is easily introduced into any existing material handling system configuration.
With its variety of end effectors, ability to palletize multiple or individual package types, and easy user interface.
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Fully and Semi-automatic Palletisers for the Glass Container Industry.
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A palletising system for easily-deformed bags or which will not freely slide. It achieves excellent load stability and pallet geometry, together with a production of some 1,200 bags/hour.
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Nowadays, palletizing and moving through a robotic arm can be considered the most reliable and flexible solutions. Robots are the only tools able to ensure a magnificent performance of machineries, as they need little maintenance, are extremely flexible products and grant total return of the investment.
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Palletizers, Palletizing robots
