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Application : Cylinder of gas push pull application
Location : Energy Industry
Load ( N ) 28000
Speed ( mm / s ) : 50
Force ( N ) : 18 000
Rate ( / day ) : 80
Stroke : ( mm ) 2500
Product in use : Chain 60 PS
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Large-area vacuum gripping system SPZ
Rational palletizing and depalletizing with minimum cycle times
Applications
- Palletizing and depalletizing of complete product layers
- For use in modern distribution centres and in packing stations in production facilities
- Loading and unloading of partially filled pallets with a combination of vacuum technology and an auqilliary mechanical gripper
- Universal gripper for the handling of separating layers, pallets, crates, cardboard boxes, film-packed products and many other goods
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Here's a top performing palletizer for cases, trays or totes, with features for ultra-smooth case transit, perfect load positioning, and rapid product changeover. This palletizer features low level construction providing the freedom of floor level operation, and a clean, open profile that ensures easy access. Modular designs provide total flexibility for your palletizing production requirements today and in the future.
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DP200 Semi-automatic, flexible palletizer
DESCRIPTION
Semi-automatic palletizer for half height pallets up to size 1200 x 1200mm
ADVANTAGES
Very flexible (in trays, under trays and on cardboards)
Short conversion delays (with recipes)
Different stacking patterns possible
Up to 2 layers of buffer capacity
Short return on investment
OTHER VERSIONS
Semi-automatic palletizer with buffer plate 1400 x 1200mm: DP201
Fully automatic palletizer in trays: DP250
Fully automatic palletizer for stackable containers: DP300
Fully automatic palletizer for bags: DP400
Compact fully automatic palletizer for containers and bottles: DP500
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Pallettizer
A palletizer carries out loading/unloading operations of the product or its parts.
Perfect in its function of start/end, or as an intermediate unit for automation and assembly operations. It can also be used as a dynamic buffer.
MARSILLI offers in its range 4 types of palletizers, to be adapted to all automation requirements.
palletizer PT3
The average autonomy of the system is of about 1 hour.
Function of the unit cycle time, tray pitch and tray capacity for parts (matrix of lines x column)
Palletizer PTL
Main feature of the palletizer PTL is the high operating autonomy given by the absence of the normal interruption of piece unloading (not even during the tray change phase).
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Serie PAL-AF
AF-1000
Automatic rows palletizer
Output: 1000 tanks/hour
The palletizer PAL-AF 1000 is an automatic machine that is adapted to palletize tanks of variable weight from 30 Kg to 200 Kg with multiple grip of tanks. It takes more tanks for each pick-up according to the functional work system with fixed pallet.
The tanks pick-up is done by magnetic or mechanical pick-up head.
The rows palletizer PAL-AF 1000 has an automatic pallet magazine that takes and puts the pallet in the roller-chain in the palletizer zone.
These palletizer is equipped with all safety and accident-prevention components and is sound-deadened to reduce noise levels and make sure they comply with the most rigorous standards and offer optimum operating conditions at the work site.
The PAL-AF 1000 is also available in antiexplosive version: Serie PAL-AF/AD.
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The VPM 600/800/900/100 series are fully automatic heavy duty palletizers used by industrial packers.
The integrated telescopic in feed belt in combination with a standing or hanging manipulator and controlled by a sophisticated electronic control system guaranty a high performance by minimal movements.
Depending the nature of the product to be palletized and the required capacity the manipulator can be powered with 3 phase electromotors or servo motors.
Optional the installation can be extended with a semi- or fully automatic wrappingmachine.
Specification:
- capacity - 12-23 bags per minute,
- suitable for pallet - custom made,
- suitable for bags - from 5-25 kg or 10--50 kg,
- palet supply - automatic,
- staking bin - 3 or 4 sided closed,
- stacking patterns - free to be programmed,
- stacking height - 2500mm,
- in feed:
- VPM 600 fixed in feed belt
- VPM 800/900 telescopic in feed belt connected to manipulator frame
- control system - with PLC in combination with personal computer,
- options
- execution and lay out custom made
- semi- or fully automatic wrappingmachine
- air consumption - 8 bar, ca. 340 l/min,
- supply voltage - 3 x 400 Volt 50 Hz + Neutral + Ground,
- power consumption - 3 x 35 Amp.
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Basic equipment / Specifications:
Automatic 4-axle palletizer
Clear, compact, modular portal design in compliance with cGMP
Three-phase-powered (servo drives optional) pick & place unit
Suction plate for pick & place unit
Safety guard with protective door
1200 x 400 mm conveyor
Case separation (including stop cylinder and retractable sensor plate)
Siemens S7 control unit with TP 170 operator panel
Pallet parking station with adjustable stop and centering device
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Palletizer with structure "gantry" guaranteeing an obstruction minimum and a total safety for the operators.
Simple programming and use using a PC which orders the demounting and stratification of the products.
Possibility of keeping in memory up to 99.999 configurations of demounting on pallet.
Possibility of equipment: automatic charger of empty pallets (3 or 10 pallets), automatic of the pallet full, feeding system of exit automatic with guides of layers, applicator of adhesive "anti-slips", balances, codifier with bars, printer-applicator of labels with expulsion for products nonin conformity and system of filming of pallets...
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A modular designed palletiser which can be adapted for both semi or fully automatic operation. The loading height can be at high or low level to allow connection to any existing conveyors. Packs are collated to an infeed conveyor, row by row, before being transferred to the loading plate by a
pneumatic pusher. When a layer is complete, the loading plate seeks the correct level and moves out above the pallet for adjustment of the correct level
- Stable frame
- Modular designed for high flexibility
- High efficiency level
- More than 40 years of experience
- Quick and safe when changing formats
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Palletizer P 5020
Palletizers are the logical continuation of GMP-compatible line production typical of Uhlmann.
- Fully automatic palletizing and depalletizing of shipping cases
- Modular construction for production-specific expansion to multiple pallet areas
- Control via linear-arm robots with four freely programmable servo axes
- Very easy operation with semi-skilled personnel
- Designed for fast and perfect cleaning
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Putting efficiency into your conveying and palletizing system will reduce labor costs, inventory expenses and help you fit more product into your warehouse. Westfalia will help you determine which type of conveying and palletizing system will give you the best results. Once we determine the best solution for your needs, we can test your products on our palletizing system demo in-house.
Knowing that you need to palletize is an easy decision, deciding which technology is best for your business, is not.
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Pallet handling & transport installation for boxes with ice creams.
At one of our customer facilities manufacturer of ice creams, palletizing was located in the freezer area at -28°C. Due to a.o. minimum allowed working hours in such an area our clients contacted Apollo LS for the engineering of a new pallet handling installation to be located outside the freezer area. Apollo LS designed and manufactured a pallet handling installation including steering and controls.
Product is still manually palletized on pallets, however this under ambient temperature and complete with ergonomic workstations where pallets are automatically positioned at the correct height for the operator. This resulted in great improvements according to the health and safety act.
Installation for dismantling refrigerators
Apollo LS engineered and manufactured part of a new dedicated installation for the dismantling of refrigerators. A combination of roller conveyors and robust belt conveyors were designed in close cooperation with our client. Due to the success of the initial first project, sequential orders have been placed by our client for the engineering and manufacturing of similar installations.
Pallet Lifts/elevators
Apollo LS designs and manufactures vertical pallet elevators based on client specifications and requirements. Pictures down below shows pallet elevators as manufactured for projects, all client specific. Apollo LS has experience with:
Pallet elevators in freezers up to –35°C
Lifting of single pallets up to 2500 kg
Lifting of double pallets (2 lines)
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A-880 Series Mid-Speed Case Palletizers Smooth, quiet performance and optimum productivity down the line
Features:
Heavy-duty construction
Flexible layout
Rates in excess of 75 cases per minute
Benefits:
Handles a broad range of case sizes, slip sheets, tier sheets, and case orientation requirements
Clean, simple design and premium components ensure exceptional reliability
Available in front- and side-discharge configurations
Mid-speed capability in a compact footprint
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Palletizers of the PLS-C Series are used for palletizing of goods even with extremely poor robustness of shape, e.g. loosely-filled film sacks. The machines thus particularly address the demands in the chemical industry. The capacity range of the PLS-C-Palletizers goes to 2500 packages/hr depending on the package size and layer pattern..
Main advantages:
- Extremely gentle palletized-good handling method
- Load stability through foil inserts and anti-slip glueing
- Low operating noise level
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With more than 25 years of application experience in the integration of stretch wrapping and palletizing systems, Lantech can engineer the right solution for you.
Our Q-Series and S-Series automatic stretch wrapping systems are currently integrated with palletizing systems in a wide variety of industries to optimize productivity, improve plant flow in the high volume operation and reduce operating costs.
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Palletizers are special equipment for the transfer and stacking of wire baskets and pallets. They are manufactured in two different sizes.
Palletizer PZ 502 is designed for part storage on machine tools as well as the loading and unloading of workpieces at the beginning and the end of a production line.
Examples are small and midsized gears as well as automobile parts like camshafts or crankshafts.
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The governing criteria for selecting the optimum palletizing system depend upon individual customers’ requirements. On that principle, OYSTAR A+F offers both robot palletizers and conventional palletizers in layerplate forms. All OYSTAR A+F‘s palletizers are of modular design and construction. Their proven success in many diverse industries has helped them to establish a worldwide reputation as suppliers of the highest quality equipment.
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Palletizing Modul for loading and unloading components
* compact palletizing modul
* process indepentent of stacks loading and unloading
* bidirectional processing of both palettes
* no interruption while palettes change by processing time > 6 sec.
* standardized interfaces for control and pneumatic
* fast conversion to different palette hights
Function components
* two height adjustable palettes carrier
* multiphase motor axis (x-axis) for the palettes transport
* fast multiphase motor axis (y-axis) for the components transport
Technical parameter
* Palettes size 300 x 400 mm / 287 x 387 mm
* max. stack height: 500 mm
* nax. stack weight: 120 kg
* minimum processing time: 4 sec.
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* compact palletizing modul
* process indepentent of stacks loading and unloading
* bidirectional processing of both palettes
* no interruption while palettes change by processing time > 6 sec.
* standardized interfaces for control and pneumatic
* fast conversion to different palette hights
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The system PDM4 allows the palletisation and depalletisation of filled cans with a magnetic pick-up head and stationary pallet
MACHINE MODEL PRODUCT DIMENSION MAX OUTPUT cpm
PDM4 Cans Min Ø45 mm 900
PDM4 Cans Max Ø175 mm 250
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The system APC50 HS allows the pusher palletisation of empty cans with movable pallet
MACHINE MODEL PRODUCT DIMENSION MAX OUTPUT cpm
APC 50 HS Cans Min Ø 65 mm 1700
APC 50 HS Cans Max Ø 155 mm 280
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KUKA’s many years of experience in palletizing offer you new possibilities in the field of palletizing and depalletizing. The tried-and-tested modular system gives you the choice of a wide range of perfectly-coordinated components.
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MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
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Trade name: PPR50
The monotonous tasks of handling are past
Family of products: Robot of palletization.
Technical description: Axes of handling with high lifespan and reliability Telescopic axes for vertical races with small overall dimensions Center C optional for rotation
Handling of loads up to 50 kg.
Advantages:
Automation of monotonous activities and physically testing
The Council, study, construction, manufacture, brought into service, the whole ensured by only one partner
Total solution with degree of standardization raised, this fact delivery period and startup courts
Can also be envisaged for the applications in clean room, as well as the applications in the food fields, pharmaceutical, medical
The model of palletization can be freely modified by the user.
Applications:
Agribusiness industry, pharmaceutical and medical
Also possible in the field of automobile subcontracting.
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The palletising robot picks up items from a feed-in conveyor and places them on the pallet with great precision.
Plug and play
The robot is quick and easy to install in an existing production environment.
It is tested before delivery using your products and pallet patterns.
New pallet pattern in 30 seconds
If the pallet pattern isalready in the IPC, it takes no more than 30 seconds to switch to another programme.
New palletpatterns generated using optimisation software, such as CAPEPACK®, can be transferred online or via diskette.
Safe to operate, simple and versatile
The machine requires minimal maintenance and is easy to access.
It is equipped with safety fencing that meets CE requirements.
Greater pallet capacity - Impoved freight economy
All types of cases, even heavy and bulky ones, can be stacked at heights up to 2700 mm in order to fully utilise the capacity of lorries and containers.
Stainless steel for wet environments
The robot can be supplied entirely or partially in stainless steel.
The robot has powder coated finish in RAL 2002 and RAL 9005 colours as standard. Special colours are available for at a surcharge
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Hirata can deliver complete integrated assembly lines in a short time and at lower cost by drawing upon a wide range of standard Hirata products. These standard products ensure reliability, standard interfaces, lower integration risks, and in-house control of schedules. Some of the standard products Hirata manufactures and integrates include:
* Assembly robots in a variety of geometries
* Many conveyor technologies
* Transfer machines
* Standard parts feeders
* Material handling systems including AGVs
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Material handling involving palletizing or de-palletizing needs to have powerful tools to minimize and maintain programming. Different patterns and sub-patterns can be easily maintained with Nachi's AX palletizing feature. Nachi's controller includes palletizing and de-palletizing functions to package your product for maximum efficiency and stability while minimizing your programming effort. Nachi has what it takes to keep things moving.
Nachi robot series applicable to palletizing:
- SC Series
- VS Series
- MR Series
- MC Series
- ST Series
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Palletizers, Palletizing robots
