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Our larger range of machines ideal for cooling hole production in blades, vanes and shrouds. Machine axis configurations ranging from a single axis to six axes using high frequency, low inertia brushless D.C motors and optical encoder feedback devices.
- Fabricated steel machine base and column
- Integral industrial generator and control system cubicles
- Windows based operator interface
- T.P.M. professional software
- Signature analysis
- Remote Process Monitoring (DAX)
Control System
- Digital servo technology for both machine and EDM axes giving repeatable performance and response
- Standard part programming language using familiar M & G codes
- Windows based operator interface
- Large Hard Disk capacity for storage of part programs
- Generator programming integrated into CNC operator interface for single point of entry programming
- Distributed I/O system using INTERBUS™ technology vastly reduces machine wiring, greatly simplifies machine maintenance, and improving reliability
- IEC1131 compatible SUPPLIER OF PLC programming of machine and automation using ladder statement-list and 3 other available languages. PLC may be programmed and monitored on line via external PC connected via a standard serial link and using a Windows compatible "front-end"
- Servo tuning software to maintain optimum axis performance of the EDM head
- EDM Servo parameters may be automatically updated relative to specific tooling of part programs
- Servo tuning software with graphical display available |
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MACHINE UNIT FEATURE :
- CAD design and high precision structure.
- FC-30 casting made from Furan No-Bake Molding system.
- Base, Saddle, Column and Spindle manufacturers are with synchronous boring to keep the highest precision.
- GRUNDFOS horizontal pump made in Denmark.
- Movement surface with TURCITE.
- X and Y axes are constructed with V-Shape and Fiast sideways.
- High precision and strength Quill assures excellwnt eroding.
- Hardness heat treatment and high precision frinding worktable assure structure precision and life.
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| The EA8-M and EA12-D are characterised by best eroding results and long-term accuracy. They are fit for all areas of application, from fast roughing up to finest smoothing. With the proven professional generator and 64 bit control technology they satisfy highest demands in daily use for all eroding applications. User-friendlyness and flexibility are the basic principles for this. The EA8-M and the EA12-D allow the machining of almost all materials, from Carbide and Ampcoloy up to Aluminium and Steel. The AC servo drive with digital outputs achieves a 50% reduction of removing time as well as an increase of the removing rate. Removing time and eroding time are optimised by an "artificial intelligence"; the machine "learns"! |
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| The EA8-M and EA12-D are characterised by best eroding results and long-term accuracy. They are fit for all areas of application, from fast roughing up to finest smoothing. With the proven industrial generator and 64 bit control technology they satisfy highest demands in daily use for all eroding applications. User-friendlyness and flexibility are the basic principles for this. The EA8-M and the EA12-D allow the machining of almost all materials, from Carbide and Ampcoloy up to Aluminium and Steel. The AC servo drive with digital outputs achieves a 50% reduction of removing time as well as an increase of the removing rate. Removing time and eroding time are optimised by an "artificial intelligence"; the machine "learns"! |
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Some of the features of these models:
4 different models:
NX3 (x-y-z): 400 x 300 x 300 mm
NX4 (x-y-z): 600 x 400 x 400 mm
NX6 (x-y-z): 1000 x 600 x 500 mm
NX7 (x-y-z): 1500 x 750 x 650 mm
Machines designed to facilitate the automation of work of every kind, with lower outlay cost. They can incorporate a 40-position industrial electrode changer (ø 51 mm 2 inches).
A newer, faster, more powerful ONA-S64 CNC, with Windows-based platform, enabling an Ethernet connection allows for reports on machines performance to be sent to mobile phone or PC.
New function A-SPACE (Axis for erosion in SPACE). With this function, any programmable CNC erosion function (spheres, taper machining, orbital machining, vectors, etc.) can be carried out in any spatial direction.
New module 3D SETUP that includes an extensive set of automatic measurement cycles (automatic balances in any direction of the space, a utomatic alignment of the axis-machine to the axis-piece, etc.)
CNC with Expert Erosion System that ensures 100% performance without supervision (with surface finish to VDI =0 - Ra 0.10 ĩm).
The mechanical design of the fixed bedframe allows wide travels on the X and Y axes, a high load capacity and high stability.
Large cost savings. The professional filter fitted in the NX machines is totally automated and guarantees over 10,000 hours of operation with zero maintenance costs. Filtering quality is excellent (1 ĩm).
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Microfor FP1
Designed for flexible and batch production, the
FP1 is a one manufacturer of spindle machine available with
the EDM technology or a high speed drilling spindle.
Main topics:
For batch flexible production
Cylindrical and shaped holes from Ø 0.050 to 1,8 mm
Command based on industrial PC
Specific technology of micro EDM
Rotation of the electrode while machining to optimise quality and drilling speed
Machining with tungsten-carbide, brass or copper electrodes
Central cooling with tube electrodes
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Benefits
One of the most important aspects of EDM performance is flushing. Transor stresses the importance of providing dielectric filtered to a continuous and absolute one micron for flushing. Fewer and smaller particles result in a predictable environment where the following EDM benefits can be achieved
Reduced Machining Time=Faster Cuts
Without clean dielectric, microscopic particles present in the oil can interfere with effective machining of the workpiece. If present in sufficient quantities, the frequency of discharge will be reduced and the electrode will back away from the cut. Transor's one micron filtration helps to eliminate this contamination contributing to efficient performance at optimum machining speed.
Improved Accuracy
Geometric shapes may be deformed and tolerances not achieved when dielectric is contaminated by conductive particles. Again, Transor's one micron filtration capabilities minimize these particles which interfere with the controlled discharge machining of the sidewalls of the cavity. Clean dielectric is essential to achieve the repeatability and close tolerance requirements of production and multi-cavity mold applications.
Reduced Pitting=Reduced Polishing
Particles bridging the gap between the electrode and workpiece convert the AC current used in EDM to DC current. This causes a concentrated discharge, resulting in arcing and pitting that damages the electrode or the workpiece. With dielectric filtered to one micron, more consistent current allows finer surface finishes that reduce polishing time.
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Cost Justification
Users of the Transor System point to two areas of savings.
First, Transor's automatic cleaning of the professional filter elements eliminates the cost and down-time of changing standard cartridges.
Second, and MOST IMPORTANT, machining with oil filtered to one micron produces significant benefits over standard five micron paper cartridges. Reduced machining time, improved accuracy, and superior surface finishes have produced documented increases in overall EDM efficiency of anywhere from 5% to 35%. Transor specializes in EDM filtration. From individual units to centralized systems for multiple EDM's, one micron filtration provides dramatic improvements in EDM efficiency. |
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| In the best sense of the word, the FA-S Advance is an universal machine, which can increase your competitive edge through low operating costs and short processing times. Cutting speeds up to 500 mm2/min., surface finishes of less than 0.15 ĩm Ra, wire diameters from 0.1 - 0.36 mm, best parallelism, and simple processing of even the most different materials leaves nothing to be desired. The numerous automatic functions, coupled with the solid, durable construction and the linear measuring system, ensure lasting results that are reproducible. Your advantage: Praxis proven technology ensures your competitive advantage on a long term basis. |
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| Even finer structures, even better surfaces - the PA20 high precision eroding system helps you to achieve these important market equirements. You can rely on the proven, long-life quality of Mitsubishi as it satisfies the highest demands with a robust machine design paired with high-tech components. Machine innovations include the digital drive system, the intelligent 64 BIT CNC control system as well as the newly developed temperature stabilisation system and the liquid level industrial monitoring system. This is why the PA20 is ready to help you gain greater productivity. |
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| It can be universally applied and permanently reduces your operating costs: the EA12-V series. On account of its reliability, capability and availability, it is one of the most sought after erosion systems in the world. Its high-quality design and multifaceted technological innovations are equally as persuasive. The newly developed high performance FP80V professional generator provides the highest productivity and best results on the work piece. The generator's strengths are fully utilised with regard to the processing of tungsten carbide - even with standard copper electrodes. The combination of the lowerable working tank together with the optional left/right hand placement of the generator/control professional cabinet, makes automation as flexible as possible. The EA12-V which is constructed with a solid, cast steel frame also has a digital direct drive as well as an absolute measuring system. In addition, the EA12-V is equipped with a direct linear way measuring system that guarantees consistent precision. |
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ONA DB series
- New high-speed pulse technology, which allows to get the following results:
* Shorter machining times in jobs that involve very difficult flushing.
* More homogeneous finish on large surface areas (VDI 20 on 225 cmē).
* Very deep grooves can be machined, with the highest quality and precision guaranteed
(VDI 20 up to 100 mm).
- The Expert System featured in the professional generator of the ONA DB 300 models ensures totally automated production with one hundred percent performance and an excellent finish.
- Surface finish of up to VDI = 0. This machines include a high-performance generator in removal operations, while at the same time preserving the electrodes and allowing excellent performance in fine finish mode (up to VDI = 0).
- Subsurface injection function. A great aid to speed when the injection points required by a mould are being realized.
- Important savings. The professional filter featured optionally in the ONA serie DB machines guarantees over 10,000 hours in operation with zero maintenance costs. Filtering quality is excellent (1 micron). |
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| In the best sense of the word, the FA-S Advance is an universal machine, which can increase your competitive edge through low operating costs and short processing times. Cutting speeds up to 500 mm2/min., surface finishes of less than 0.15 ĩm Ra, wire diameters from 0.1 - 0.36 mm, best parallelism, and simple processing of even the most different materials leaves nothing to be desired. The numerous automatic functions, coupled with the solid, durable construction and the linear measuring system, ensure lasting results that are reproducible. Your advantage: Praxis proven technology ensures your competitive advantage on a long term basis. |
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| The performance data of the FA-V-Series confirms the technological leadership of Mitsubishi eroding systems. The maximum processing speed is 500 mm2/min. The newly developed technology management system, Power Master PM4, decreases machining times even for the most difficult applications (stepped workpieces, premilled workpieces, unfavourable flushing industrial nozzle distance) and all this with ultimate process safety. The FA-V-Series is a modern, efficient eroding system for the tool and mould maker as well as for the continuous production of parts. The extraordinary productivity of these machines ensures a fast return of your investment. |
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| The performance data of the FA-V-Series confirms the technological leadership of Mitsubishi eroding systems. The maximum processing speed is 500 mm2/min. The newly developed technology management system, Power Master PM4, decreases machining times even for the most difficult applications (stepped workpieces, premilled workpieces, unfavourable flushing nozzle distance) and all this with ultimate process safety. The FA-V-Series is a modern, efficient eroding system for the tool and mould maker as well as for the continuous production of parts. The extraordinary productivity of these machines ensures a fast return of your investment. |
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| The performance data of the FA-S Advance Series confirms the technological leadership of Mitsubishi eroding systems. The maximum processing speed is 500 mm2/min. The newly developed technology management system, Power Master PM4, decreases machining times even for the most difficult applications (stepped workpieces, premilled workpieces, unfavourable flushing industrial nozzle distance) and all this with ultimate process safety. The FA-S Advance Series is a modern, efficient eroding system for the tool and mould maker as well as for the continuous production of parts. The extraordinary productivity of these machines ensures a fast return of your investment. |
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Some of the features of these models:
2 different models:
AF25 (x-y-z-u-v): 400 x 300 x 250 x 120 x 120 mm
AF35 (x-y-z-u-v): 600 x 400 x 400 x 120 x 120 mm
- New Easycut professional power supply for ultra quick cutting (450 mm2/minute with wire of 0.33 mm diameter).
- Surface integrity 100% preserved. The ONA AF series includes the ONA Easycut industrial generator, which provides a cut that is 100% free from electrolyte corrosion, without affecting the speed, and while preserving the surface integrity of the material being cut (best surface finish: 0.2 ĩm Ra).
- Maximum saving. 100% ecological ONA patented professional filter with zero maintenance costs.
- 6 axes controlled by the CNC. The AF models incorporate the latest generation CNC, ONA-W64, able to control 6 axes, 5 of them (B, X, Y, U, V) at the same time, enabling the machine to incorporate a rotation axis which is totally controlled by the CNC.
- CNC enabled with the maximum level of remote supervision and remote control:
Network connection.
Delivery of automatic messages.
Monitoring and remote control of the machines.
Open control and supervision protocol.
- New automatic threading system will accommodate a broad range of wire types and diameters (ONA patent).
- Great versatility. Also of note is the huge versatility offered by this new family of machines for a large variety of tasks, as they are designed to operate with any type of wire; from 0.1 mm to 0.33 mm diameter. |
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Some of the features of these models:
4 different models:
AX3 (x-y-z-u-v): 400 x 300 x 250 x 80 x 80 mm
AX4 (x-y-z-u-v): 600 x 400 x 400 x 240 x 240 mm
AX6 (x-y-z-u-v): 800 x 600 x 500 x 500 x 500 mm
AX10 (x-y-z-u-v): 1500 x 1000 x 600 x 500 x 500 mm
- New easycut manufacturers of power supply for ultra quick cutting (500 mm2/min).
- CNC enabled with the maximum level of remote supervision and professional remote control:
Network connection.
Delivery of automatic messages.
Monitoring and remote control of the machines.
Open control and supervision protocol.
- Submerged cutting technology. Greater flexibility even with the most complex applications.
- Fixed bedframe, so that the machines will accommodate very heavy workpieces.
- New automatic threading system will accommodate a broad range of wire types and diameters (ONA patent).
- The Expert Erosion System effectively controls the cuttings process, automatically modifying the programmed parameters of the power supply, ensuring optimum machine performance at each stage.
- Automatic Strategy: a simple, effective tool for programming at the highest level, so that with a brief questionnaire the user, without much experience, can easily produce a technologically complex work piece.
- Implementation, in standard mode, of a system for feeding the wire prepared for the following spools: DIN 355 (45 kg), DIN 200, DIN 160, DIN 125, DIN 100.
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ONA NX series with modular design:
Over 40 different models of large die-sinking Electrical discharge machines:
The large scale ONA NX series, uses a modular design to allow many configurations. Each customer can configure, with a great flexibility, the machine that meets his exact requirements.
This new series utilizes pre-built axes modules to drastically reduce machine assembly time.
Each customer can get a custom system for the same price and lead time as a standard machine.
Manifold configurations of X-Y-Z travels:
- X travel: 1500, 2000 or 3000 mm
- Y travel: 750, 1000 or 1500 mm
- Z travel: 650, 800 or 1000 mm
One or two heads commanded by two independent CNC professional generators. This allows the possibility of eroding two cavities simultaneously and independently in a big workpiece.
Highly rigid mechanical structure constructed Mehanite cast
Fixed bedframe machine that allows work pieces up to 15.000 kg (33,000 lb).
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This electrode type was especially developed for Japanese Electro erosion machines. The series includes five different types:
Megacut 900
Covers the full spectrum of Japanese EDM machines
Megacut Grip
Parafinn-free
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Features:
- Heavily ribbed & tension released "Meehanite" machine frame.
- Z axis precision linear guideway + ballscrew & fitted with Electro-Magnetic brake, driven by high performance D.C. Servo motor.
- X & Y axis precision ballscrews, driven by high performance D.C. Servo motors.
- "L" & "H" models 3 axes equipped with linear guideways & precision ballscrews.
- Z axis programmable auto rough to fine sparking up to 12 steps.
- Reverse Sparking ( Z axis upward sparking) function.
- ― centre finding. |
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Electrical Discharge Machining: EDM, wire EDM
