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CNC Turning Centers
Uncompromised performance and specifications
Produced in Mazak's 8 Cyber Factories around the world, Mazak CNC Turning Centers provide the performance you have been looking for. From 2-axis turning to the most advanced twin spindle, multi-axis machines, from compact to heavy duty, Mazak has the turning centers to meet your needs.
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Buffoli Trans-N-Center is a new innovative concept in transfer machines. It is a "design concept" that integrates high production modules and flexible modules achieving the goal of machining a wide range of parts with transfer machine cycle times. Its advantages include: short cycle times, exceptional versatility, ease of programming and high precision machining in one clamping.
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Chuck Size 15" (18") 15" (18")
Swing Over Bed mm 800 Inch 31.46
Maximum Turning Diameter mm 590 Inch 23.22
Maximum Turning Length mm 1100 Inch 43.30
Spindle Speed RPM 2000 RPM 2000
Maximum Bar Size mm 117 Inch 4.60
Spindle Motor Kw 30 hp 40
Rapid feedrate (X/Z) m/min 20 / 24 ipm 787 / 944
(X + Z) axis travel mm 345 + 1150 Inch 13.58 + 45.27
Floor space(L*W) mm 4300 x 2300 Inch 90.9 x 169.3
Machine weight KG 9,500 lbs 20,944
Electric Power kVA 75 Amp 197
Turn Mill
Resolution Deg. 0.001 Deg. 0.001
RPM RPM 4,000 RPM 4,000
Turret Station 12 12
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High Productivity, Versatile & Integrated Lathe
High Speed, High Accuracy
High Rigidity, ensures Long Tool Life and Machining Accuracy
Integrated Operation
Easy Control
Convenient Operation
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This machine has the same features and design as our popular ML18 and ML22 lathes but in a smaller size.
Manual or Full CNC Operation
Direct High Torque Spindle Drive
Gap Bed Design
Large Swing Over Cross Slide
Double Door Full Enclosure
Chip Drawer for Easy Cleaning
15 HP Spindle gearbox and vector spindle drive
Chuck Guard and Door Safety Switch
Auto lubrication
Optional steady and follow rests
Off-line programming software
Optional constant surface speed and threading cycles
Ground turcite ways
Optional 8 station automatic turret
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CNC Automatic Lathe SC-20
- Low price and satisfactory standard specifications.
- Low production cost due to reduction of materials.
- Headstock and tool post configuration of high rigidity and high precision.
SPECIFICATIONS
Max. machining diameter 20mm(25/32in)
Max. headstock stroke Bar diameter×2.5(max.55mm)
4-spindle sleeve holder (for front working side)
- Max. drilling capacity 10mm(25/64in)
- Max. tapping capacity M8×P1.25
Power-driven attachment
- Max. drilling capacity 6mm(15/64in)
- Max. tapping capacity M5×P0.8
Main spindle speed max.10,000min-1
Main spindle motor 2.2kw/3.7kw
Power-driven att. spindle speed max.5,000min-1
Power-driven att.drive motor 0.4kw
Dimension(W×D×H) 1,855×1,060×1,750mm
Weight 1,600kg
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Turning
Turning tools can be swiveled 180° for left-and right hand side operations or inclined in the B-axis. 50% machining time reduction by 4-axes turning. High metal removal due to high torque.
ID-turning
For long ID-turning operations the MILLTURN offers a heavy-duty dovetail accommodation for excellent support of long boring bars. U-drills, rotating deep hole drilling tools with internal coolant supply. Vibration damped boring bars can be used up to a dia. – length ratio of 1 : 14.
Also NC-controlled contouring boring bars (trepanning) can be used, e.g. for jet engine shafts with small ID´s.
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Our concept for turning from 2 to 8 axes.
STRUCTURE - STRUCTURE
This robust structure, of high stability, rests on a cast solid base.
The advantages of the reconstituted Granite are multiple:
Rigidity:
Rate of depreciation 8 times higher than the cast iron.
Reduction by 3 of the amplitude of the vibrations in machining.
Thermal stability: Conductibility 15 times lower than the cast iron.
Results on machining: Improvement of the surface quality.
High degree of accuracy of machining.
Behavior of the coasts.
Increase of 30% of the lifespan of the tools
PINS - SPINDLES
DELTAMAB 400:
Stitch of 8 " with passage Ø 73 mm (4500 rpm - 15/23 kw) equipped according to version tools or production, of a manual chuck Ø 250 mm or of an automatic chuck Ø 230 Misters.
Option: Stitch of 8 " with passage Ø 105 mm (3200 rpm - 22/36 kw).
DELTAMAB 600:
Stitch of 8 " with passage Ø 105 mm (3200 rpm - 22/36 kw) equipped according to version tools or production, of a manual chuck Ø 315 mm or of an automatic chuck Ø 280.
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- Identical main and counter spindle for complete machining
- Cycle time reduction by simultaneous machining at the main- and counter spindles
- Y/B-axis option for inclined, off-center drilling and milling
- 6-tool magazine for the additional milling spindle
- Quick, simple tool measuring on the machine
- Gantry workpiece receiving attachment for workpiece loading and unloading
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The GOLD lathe is a machine designed for diamond-cutting of the chains. It's very compact and it has the precision and all mechanic proprerties of a traditional centre lathe. It keeps gears inside the head and the Norton gearbox for making threads showed by list. By means of a pedal keyboard, it is possible to select clockwise or anticlockwise rotation of the spindle at the chosen speed for chain winding operations. Whenever the chain would break, the machine has a safety system that stops the spindle in a very short time.
Standard equipment:
Self-centring faceplate - Spindle taper reducing bush - Instruction manual - Matt chromium plated levers and handwheels - Tie road.
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The EMCOMAT 14 is the smallest machine in the EMCOMAT series. It replaces the EMCO classic MAXIMAT Super 11CD. The EMCOMAT 14 is a lathe for the toughest demands:infinite speed adjustment, 5.4 kW drive performance and yet compact and highly accurate. This mini with a maximum of class can be found in every workshop where top precision is needed in a small space: in optical, electric and automobile shops, in laboratories and on the Formula 1
Produced acc. to ISO9001:2000
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The EMCOMAT E-200 EASY CYCLE is intended for production-oriented users. High chip-cutting power, precision and universality are its characteristic features. The generous workspace allows large workpieces to be machined. The machine can be operated manually with hand wheels or feed keys or, with EMCO EASY CYCLE, as cycle-controlled lathe. Thereforce, it`s applicable for the production of single parts or small series. EMCO`s wide range of options covers everything you need to handle even the most complicated machining projects. The EMCOMAT E-200`s circulating ball screws free of play allow precise axes positioning.
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Standard Accessories:
Faceplate - Self-centring faceplate - Fixed rest - Mobile rest - Dead centres - Taper spindle reducing bush - Series of set screw wrenches - Motor-driver pump and coolant system - Safety screen in Plexiglas - Instruction manual - matt chromium plated levers and handwheels.
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Toolroom Lathe - Every toolmaker's dream and the manual lathe by which all others are judged... the HLV Toolroom lathe. This machine features and hardened & ground dovetail bed, collet-ready spindle, and variable spindle speed drive. The Super-Precision® HLV Toolroom Lathe is versatile enough to produce a wide variety of parts with super-precise tolerances and fine surface finishes.
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OMG 400/500
Traditional lathe with istantaneous variation of spindle speed, stop of the longitudinal chariot with micro switch. Fast deplacement of the chariots.
THE TP SERIES
The lathes we are now showing have been conceived to resolve economic and technical important problems. So, on design, we have taken into account not only stiffness, productive power, handiness, higher accuracy, but also centralised controls and instantaneous spindle speeds variation. Instantaneous spindle speeds variation means to earn about two hours a day and less fatigue for workers. All gears (headstock, Northon box, saddle, and apron) are in Cr.Ni.Mo. steel, forged, thermical treated and ground.
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Precision and easy-to-use parallel lathes
- Cunning hydraulically servo-controled spindle system combining flexibility and infinite range of spindle speeds.
- Automatic pitch up threadcutting cycles for common metric and whitworth pitches.
- Sensitive tailstock.
- Box of feeds and worming with direct reading.
- Mother screw protected by watertight telescopic tubes forming an oil reservoir.
- Centralized lubrification system of the tracks.
- Protections of the lather operator particularly elaborate
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Two models are available, differing by their distance between centres, swing over bed and power.
- OPTICA 360
- OPTICA 590
Combining qualities of conventional machines and CNC ones, this new generation of lathes brings supplementary speed and acurracy, without changing operators habits (in particular, conventional use by the two wheels).
They are an interesting new teach-in lathes alternative.
Because they are designed by operators for themselves, these lathes are easy to use, quick to be in hand (less than a half-day is enough), and need no specific proficiency concerning programming language.
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For workpieces where traditional deep drawing or ironing processes do not lead to satisfactory results due to workpiece properties or production costs, Flow Forming Machines represent the ideal solution. While there are some common applications where both flow forming and deep drawing processes are suitable, flow forming process is a unique solution if:
- End product is rotationally symmetric along its longitudinal axis
- End product aspect ratio (L/d) so high that it cannot be achieved by deep drawing
- Different wall thickness along the length is required
- Reduction in wall thickness is as high as 90%
- Improved surface finish is required together with induced cold work strength
- High dimensional accuracy is required
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The latest High productivity multitasking machine
- Opposed two-spindle,4-turret construction!
- 48tools Number of tool stations
- 48tools Number of rotating tool stations
- 60mm Y-axis on Upper 2 Turrets (±30mm)
- 6000min-1 Milling speed (Upper / Lower)
- 20HP+20HP L/R spindle motor
- 5HPx4 Rotating tool motor (Upper / Lower)
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This compact turning center allows a customer to enter into production turning without a large investment. With a standard 12 position automatic turret, hydraulic chuck and 15 HP spindle, this conversational turning center is a great value!
Heavy duty linear way construction
Conversational programming
6 Mb standard memory
Graphic program verification
AC Yaskawa digital servos
1200 IPM rapids
15 HP 2 speed high torque spindle
Small footprint
Precision 4000 RPM spindle
Machine weight 7100 lbs
Optional tool setter, chip conveyor, and bar feeder
Off-line programming software
Standard constant surface speed, IPR and threading cycles
12 station automatic turret
Hydraulic tailstock
Hydraulic 3 jaw chuck
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To complete ranges MAXICA and OPTIMAX
(identical type of numerical control with intuitive programming but with different swings over bed and distances between centres)
- User-friendliness of classic lathes.
- Exemplary ergonomics with very good access to the work area.
- Movable console, enabling lathe operator to get right positions.
- Quick handling.
- Total casing.
- Heavliy hardened tracks increasing ruggedness of the machine.
- Rigidity thanks to guideways on the bed.
- Large swing of the spindle.
- Distance between centres up to 6 metres.
- Delivered with standard equipments : concentric triple jaw chuck, stationary steady rest, cuttings draining off system, turret with tool-holder Multifix, automatically controled lubrification system.
- CAZENEUVE customization of numerical controls (large choice).
- High performance.
- Suits to one-off orders or to small and medium size lots.
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A range of turns of great capacities for the machining of unit parts or small or average series.
STRUCTURE - BASE
Horizontal soaked cast iron bench.
Guidance of the carriage on 2 V way.
Slip surface equipped with "Turcite".
Numerical control - Numerical control
According to your needs and of your requirements, a famous choice of CN is proposed to you:
Turn of production with numerical control:
NUM
SIEMENS
FANUC
Turn of tools with assisted order:
SOMAB PL+S5
SIEMENS + Option SHOPTURN
FANUC + Option MANUAL GUIDES
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The EMCO MAXXTURN 110 takes care of the most demanding turning and milling operations just as perfectly as the machining of precision parts with the highest-quality surfaces. We make sure of this with a high-precision C axis and a very stiff Y axis with large travel. On top of this come the very high rapid-motion speeds and the optimum performance. Your choice of FANUC or SIEMENS control unit. The EMCO MAXXTURN 110: Quite a piece of work.
Technical Data
Main spindle A2-11"
Spindle bore in drawtube 110 x 1000 mm
(4.3 x 39.37")
Max. Power 42 kW (56.3 hp)
Max. Torque 2000 Nm (1474 ft/lbs)
Maximum chuck diameter 400 (500) mm
(15.7 (19.7)")
Tool turret
Speed range 0 - 4 000 rpm
Power max. 10 kW (13.4 hp)
Torque max. 70 Nm (51.6 ft/lbs)
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The EMCO MAXXTURN 95. The new measure of all things. Thermostable, highly productive and high-precision. We make sure it is with a water-cooled hollow-spindle motor, an extremely accurate C axis and a very stiff Y axis with large travel. And so all these features don't make you lose control, the MAXXTURN 95 is available with either a FANUC or a SIEMENS control unit.
Fields of application:
Hydraulic/pneumatic components
Motors and motor vehicle parts
Machine components
Medical technology
Friction and antifriction bearing parts
Materials-handling technology
Mounting technology and many more besides
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Because just like its big sisters MAXXTURN 65, 95 and 110, the MAXXTURN 45 is also a well high perfect solution for low-cost complete machining off-the-rack. Fitted with a counter spindle, driven tools, a high-precision C axis and very fast rapid-motion speeds, the MAXXTURN 45 offers everything the customer needs to manufacture complex turned and milled parts, not only in high quality, but also cost effective. A very special highlight of the new MAXXTURN 45 is the Y axis. It has been integrated into the machine structure and stands on extremely wide-set guide rails. This ensures extreme stiffness and top precision, even when performing difficult cutting tasks. In addition, the MAXXTURN 45 has a Y axis with a very large travel, which also increases the number of machining options when turning and milling. The MAXXTURN 45 is available with either a SIEMENS or FANUC control unit – and SHOPTURN or Manual Guide are standard equipment.
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The EMCO MAXXTURN 65 makes light work of the most demanding milling jobs, with its high-precision C axis and extremely stiff Y axis with large positioning range. And so you lose neither time nor money in the process, we have greatly increased its rapid-motion speeds and significantly improved its performance. What is more, the EMCO MAXXTURN 65 comes with your choice of SIEMENS or FANUC control systems.
Technical Data
Main spindle
Bar capacity Ø 65 (76) mm (2.6 (3)")
Chuck diameter Ø 250 mm (9.8")
Maximum drive power 29 kW (38.9 hp)
Maximum speed 5000 rpm
Counter spindle
Chuck diameter Ø 200 mm (7.9")
Maximum drive power 22 kW (29.5 hp)
Maximum speed 7000 rpm
Turrets all driven
Maximum drive power 6,7 kW (8.2 hp)
Maximum torque 25 Nm (18.4 ft/lbs)
Maximum speed 5000 rpm
Travel
Travel in X/Z 260/610 mm (10.2/24")
Travel in Y 80 ( /%u201340) mm
(3.1 ( /%u20131.6)")
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QUEST-CNC turning centers are unlike all competitive machine tools. They are available with a wide selection of multi-tasking features and include our world-renowned, unique jaw chuck/collet-ready spindle. Our super precision models are industry recognized for their superior rigidity and unparalleled "hard turning" capability.
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Horizontal pick-up turning-lathes
Short idle times and low production costs can only be achieved with fast automation of component handling. With the Horizontal-CNC-Lathe MHC Pick-Up and the Vertical CNC-Turning-Lathe MVC PickUp Monforts presents two solutions to meet the market requirements, for all kinds of series productions.
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The Leonard machines are a complete and modular range of Horizontal Lathes for the machining on medium to large work pieces with highest performances in terms of rigidity for rough operations and precision for finishing operations. The main feature of these machines is the technology of the preloaded Hydrostatic ways which are successfully used for both cross and longitudinal slides.
All the Leonard Lathes are designed with 4 ways, therefore the carriage can pass freely either at side of the tailstock and steady rests. Depending on the model they can have a single bed (L- 60/1500, L-60/1800, L-70 e L-80) or double bed (L-60/2500, L-70/3000, L-80/4000 e L-100).
The headstock unit is designed with three speed range and it can be equipped with high precision indexing "C" axis. The spindle can be supported by conventional roller bearings or alternatively by Hydrostatic bearings in case of high precision machining needs.
On the Hydrostatic carriages different turning units can be supplied according to the requests: Blades, Square turret, Disc turret 12 positions eventually with live tools. Also the vertical "Y" Axis can be supplied on demand.
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Horizontal lathes, Horizontal turning centers
