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NANO TURN Sub-micron Controlled High-Precision CNC Turning Center
The Nano Turn offers high machining accuracy. With a continuous machining accuracy of 2um, O.D turning roundness of 0.2um and surface finish of 0.2um, it is the ideal CNC turning center for finishing ultra precision parts.
Various cooling systems minimize thermal displacement over extended periods of operation.
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- Productive type complex machine integrated high speed, high precision
turning center and powerful machining center.
- Optimum selection from A and C models per your workpieces.
- Complete machining performed by one chucking.
- High speed, high precision and powerful work spindle.
- Crossed at right angle slide construction assures high accuracy complex machining and free-chip-flow tool spindle.
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- High-speed and high-precision machining of parts with 0.05mm diameter or less
- High-speed main and back spindles: Maximum speed 25,000min-1
- The chucking-force adjustable chucks of main and back spindles can clamp line precision parts softly.
- Equipping user friendly softwares for machining small-dia. and fine precision parts;Tool height compensation function, Spindle zero offset system.
- Space saving design, floor space 0.7m2
- Provided high-speed dedicated bar feeder.Applicable machine spindle speed: 25,000min-1
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Modular high performance CNC-turning-lathes
The MNC is a heavy duty turning lathe for machining with upper and lower (option) 12-fold turrets. Driven tools permit the machining of eccentric bores, threads or milled faces. The second side of the workpiece can be machined by means of the sub-spindle in the true sense of complete machining.
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The TRAUB TNA line has an excellent reputation around the world when it comes to the machining of large chuck, shaft, and bar workpieces. Through precision, efficiency, short cycle times, and ease of use, these machines have set a new standard in their class. Starting with the standard equipment the machines can be tailored to suit any particular requirement - be it prototype production, small and medium series production, or for use in a production line.
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COMEV SPA has created its new SPEED range of machines thanks to its many years of experience, tireless research to better its products and application of advanced technologies. The SPEED project alms to produce low-cost machines, without sacrifing high extreme precision, reliability and working. This was achieved by meticulous study of every detail that wouid simplify and optimise the production to the utmost. Standard outfitted machine, whit scrupulous design, includes a fully-lit fairing with sliding doors that ensure full protection of the work zone. The machine can be fitted with a series of accessories including horizontal and vertical electric turrets, C axis, motorisedtools, hydraulic spindle, chip-removal system and oily fumes suction filter. The control unit is located on a suspended, arm that can be moved by the user to the most suitable work position. The SPEED lathes, as with the oter machines of the series LEONARDO and PICOdue, are fitted with Z32 numeric control, installed in PENTIUM PC using specific software. With the SPEED series the operator has manual work option, as on a traditional parallel lathe, and a CNC option for automatic external, internal, frontal and self-learning functions.
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= NT6600 DCG =
X: 1,040 mm, Y: ±330/ +330 -280 , Z: 6,150mm
The NT6600 DCG integrated mill turn center for large workpieces in all industries, including aircraft parts, construction machinery, and automobile parts, was developed to incorporate machining capabilities that surpass those of machining centers and lathes into a single, ultimate machine. An optimum combination of Mori Seiki's unique DCG (Driven at the Center of Gravity), DDM (Direct Drive Motor), and ORC (Octagonal RAM Construction) technologies in a new, high-rigidity mechanical structure achieves high-speed, high-precision machining. Inheriting the superb performance of the NT Series and representing a further step forward with support for long and large-diameter workpieces, the NT6600 DCG is the ultimate integrated mill turn center.
The NT6600 DCG boasts a maximum machining length of 6,076 mm, a maximum machining diameter of 1,070 mm, and a Y-axis travel distance of 660 mm, all number one in the world. This integrated mill turn center is also the fastest with a Z-axis travel speed of 32 m/min and a tool change time of 10 seconds or less. In addition, a long boring bar suitable for Tool-tip ATC and up to three rests (two when the distance between center is 3000 or 4000) are available as options to help achieve high-speed, high precision machining of large workpieces.
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The NT1000 has a maximum turning diameter of ö 370 mm and maximum turning length of 400 mm, and employs Mori Seiki's original technologies of DDM(Direct Drive Motor) and ORC (Octagonal Ram Construction).
As measures against thermal displacement, the headstock of Spindle 1 has a mechanism in which the center of the spindle always stays the same height, and both Spindle 1 and the tool spindle use a high-accuracy cooling system.
By taking advantage of these features, the NT1000 offers high-precision machining of small precision parts.
* A workpiece discharge unit with a workpiece transfer function is equipped as standard
* The machine has approximately 40% smaller floor space than conventional machines
* A workpiece discharge unit handles integrated machining from bar or slug stocks to finished products
* The heat-symmetrical structure of Octagonal Rum Construction offers stable accuracy
* High-flexibility B-axis provides high-speed, high-precision machining with a smooth, backlash-free motion
* The center of the spindle always stays the same height
* ESPRIT CAM software as standard specifi cations
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= NT4250 DCG/1500SZ =
Machining centers and lathes.The fusion of two cutting-edge
technologies leads us into a new era of multi-axis machines.
What customers want from a multi-axis machine is simple: increased
productivity from basic cutting processes.
Mori Seiki has thoroughly examined market needs, and arrived at one main conclusion: the market requires a multi-axis machine that possesses machining abilities beyond those offered by machining centers and lathes
individually.
By combining Mori Seiki's original, cutting-edge technologies, the milling ability of the NH Series horizontal machine centers and the turning ability of the NL Series CNC lathes, the NT Series, the ultimate integrated mill turn center, becomes a reality.
With greater productivity than all other machine tools, the NT Series is leading the industry to a new era of multi-axis machines.
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RS-Series turning centers are unmatched in the industry for high precision. Vibration control, thermal stability and accuracy result in superior part roundness, surface finish and unparalleled SPC (statistical process control) capability.
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Remarkable improvement for 8" chuck class with innovative milling system.
Chuck size / Bar capacity: Main spindle 8"/ 65mm / Backface turning device(op.)6"/ 42mm
Distance between center and spindle: 800mm
Max. turning diameter / length: 410mm/570mm
Slide travel (Y): ± 41mm
Spindle speed: 4,500min-1 6,000min-1(op.)
Spindle motor(Main/Sub): 11/7.5kW/7.5/5.5kW
Rotating tool spindle: 7.5/3.7kW
Rotating tool spindle speed: 6,000min-1
Type of turret head/Number of indexing: Dodecagonal drumurret/12st 24st(op.)
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Turn numerical 2 axes, covering races of 200x100mm and designed to easily machine parts out of brass, aluminum and plastic.
This turn CN is compatible with many software or programmable ISO codes some.
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Multi-slide CNC automatic turning
The MSL series offers maximum productivity in the sector of Single-Spindle Automatic Lathes for bar machining up to 42/(Option) 60 mm, for a good return on investment. The compact machine design does not leave anything to be desired and is available in two versions for the most diverse requirements. The basic versions of the MSL series, the MSL 42|6 and the MSL 60|6, stand out with their compact, effective work area design and the six NC axes allow machining with 3 tools in simultaneous operation.
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VSC DUO twin-spindle production centers for sequential operations
The twin-spindle machines of the DUO series are a highly economical choice when it comes to the machining of larger batches of small and medium size workpieces. The DUO also has the smallest footprint for machining in first and second operation, or for simultaneous machining.
VSC 200 TRIO three-spindle, high-performance turning center
The VSC 200 TRIO with its three vertical spindles is the most productive and the most economical solution for the machining of large component batches on a minimal footprint. Dual-track loading considerably reduces handling times. ... and there is
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The ideal combination of efficient technologies set new standards as far as productivity and cost-effectiveness is concerned. The machines in the GMC linear / ISM series are designed to cope with the highest demands in batch and highvolume serial production. Linear drives (GMC linear), integrated spindle drives and vibration-free design are what account for the outstanding performance of the GMC series. Advanced technology and features that promote efficient machining: an interconnecting spindle drum and six independent, oil-cooled motor spindles optimise the cutting parameters in realtime, meaning that you not only have four linear axes with numeric control on each spindle at your disposal, but also the C-axis and the Y-axis (optional). For the first time, linear drives have been used with the upper spindle positions 4 and 5 resulting in minimum job times with an acceleration of 2 g and a rapid traverse of 50 m/min. The movement of the remaining axes is effected with axis motors and ball screws. The linear drives with nominal feed drives of 1,450 N guarantee long-term maximum precision.
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• High rigidity and output to meet the machining requirements of large-size workpieces
• Variety of functions to aid complex machining
• Examination of reduction of production costs
SR-32JtypeN
Max. machining diameter ø32mm(1-1/4in)
Max. headstock stroke Bar diameter×2.5(max.80mm)
4-spindle sleeve holder (for front working side)
Max. drilling capability ø13mm(1/2in)
Max. tapping capability M12×P1.75
Power-driven attachment
Max. drilling capability ø8mm(5/16in)
Max. tapping capability M6×P1.0
Main spindle speed max.7,000min-1
Main spindle motor (continuous/30min.) 5.5kw/7.5kw
Power-driven att. spindle speed max.5,000min-1
Power-driven att.drive motor 1.0kw
Dimensions(W×D×H) 2,711×1,275×1,705mm
Weight 3,100kg
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Automatic, PNC Multispindle lathes - 8 Spindles
Capacity: 4-20 (24)mm (with preperation)
The Tornos MutliDECO 20/8b by Hydromat has 23 linear axes with 8 main spindles, making it ideal for machining simple or complex parts in high volumes. Optional C-axes are available in 1, 2 or 3 positions for additional versatility. The counter-operation spindle with 8,000 rpm and back-finishing slide with 2 tooling positions allow for superior finished part quality with no secondary operations. A 2x4 version, of the MD 20/8b, with two counter-spindles and two back-finishing slides for double production of workpieces is also available.
The mechanical parts of the lathe, based on items that have been tried and tested over the decades at Tornos, Hirth coupling, triple roller spindle bearings and a base made from concrete resin give the MultiDECO exceptional accuracy and durability. The Tornos%u2019 drive motor supplies the spindles with an excess of power and torque. Compared to a six spindle machine, the MD 20/8b with two additional stations can produce highly complex parts (e.g. cross operations on the additional stations) with improved cycle times (rough and finishing work on 2 stations). These conventional features paired with the vast power of the DECO 2000 concept give the MultiDECO line a productivity edge.
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Automatic, NC multispindle lathes
6 to 8 spindles
Capacity from 4-32 (34) mm (with preparation)
MULTIDECO 20/8b
The Tornos product range is growing all the time so as to meet customer requirements in a more targeted manner. The company is now proud to present its 8-spindle lathe that also benefits from the DECO 2000 concept!
The DECO 2000 concept applied to an 8-spindle lathe: the ease of programming coupled with the absolute power of a multispindle machine with 8 stations enables you to consider all forms of production ranging from the highly complex to the most demanding in terms of quality and precision.
Eight spindles mean more positions and hence more operations, with the facility of completing all types of parts in good finished quality! This means that Tornos can now offer a highly versatile lathe for the production of hitherto impossible parts.
The mechanical part of the lathe, based on items that have been tried and tested on the MULTIDECO 20/6b & 26/6 (Hirth toothed gearing, triple roller bearings and a base made from mineral cast iron) coupled with the vast experience gained with conventional multispindle lathes (SAS and BS), is ideally completed by the hybrid concept used for the MULTIDECO 20/6b & 26/6, namely a cam-shaft to ensure the minimum of down-times, coupled with the vast power of the PNC-DECO.
Compared with a MULTIDECO 20/6b, the MULTIDECO 20/8b has two additional stations for producing highly complex parts (e.g. cross operations on the additional stations) at much improved finish qualities (rough and finishing work on 2 stations).
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= NZ2000 T3Y3 =
X1, X2, X3: 210mm, Y1, Y2, Y3: 110mm, Z1, Z3: 300mm, Z2: 810mm
To the pinnacle of mass-production machining.
Is it possible to achieve more accurate, efficient machining and to improve productivity for complex-shaped workpieces?
For this dilemma facing the manufacturing industry, Mori Seiki has one answer. That answer is the NZ Series.
Up to 3 turrets and the Y-axis structure can be installed, and the BMT (Built-in Motor Turret) is used for all turrets.
Also, Mori Seiki's original technology, the ORC (Octagonal Ram Construction) is used for the Turret 2 Y-axis structure, controlling thermal displacement and improving chip disposal.
The NZ Series, which is packed with features to increase productivity, offers unparalleled efficiency for bar work machining.
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These multi-spindle automatic lathes for medium- to large size lots in the diameter range of 20 mm are the most efficient automatic lathes, with 6 stations. Using the most advanced technology, highly precise turning work pieces are machined in the shortest possible job-times.
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KNC CycleTurn - Universal Turning Lathes
The Monforts machines of the KNC-series are operated conventionally as well as by NC-control. The operator determines how he wants to work with the machine, whether with the handwheel, the joystick switch or keyed inputs.
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CNC sliding head automatics from TRAUB are designed for the exact and productive manufacturing of long and slim parts with a maximum diameter of 32 mm. The multitude of variants, miniturization and precision of the workpieces are but a few of the demands on a CNC sliding headstock automatic. The TNL-series is characterized through high performance in combination with easy setup and programming. The machines are based on a modular building block system with up to four independent tool carriers.
TNL12
- High production rates due to simultaneous machining with up to four tool carriers at two identical spindles; 0.3 sec chip-to-chip time
- Two tool carriers with X- and Z-axis and six stations each for driven tools
- Front and rear working each have one tool carrier, which have four stations per carrier
- Minimal tool interference because of the patented arrangement of four tool carriers in two intersecting planes
- Universal tooling, short setup times using the comprehensive tooling system, the patented tool mounting and preset tool holders
- Good accessability in spite of the compact architecture; exterior dimensions are independent of equipment options
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Large output and high precision processing capability.
- User-friendly design for easy maintenance.
- Outstanding precision processing capability through the 3-axis control.
- Excellent expandability with polygon, gun drill, and so forth.
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Automatic Lathes equipped with Star Motion Control System : SR-20R III
- A control system and high-speed feed to reduce dramatically non-cutting time
- A structure of superb rigidity thanks to Star original design
SPECIFICATIONS
Max. machining diameter ø20mm (25/32in)
Max. headstock stroke
- Standard 205mm(8in)
- with RMGB 172mm(6-25/32in)
4-spindle sleeve holder
- Max. drilling capacity ø10mm(25/64in)
- Max. tapping capacity M8×P1.25
- Max. die cutting capacity M8×P1.25
Power-driven attachment
- Max. drilling capacity ø8mm(5/16in)
- Max. tapping capacity M6×P1.0
- Max. milling capacity ø10mm(25/64in)
- Max. slotting capacity 1.5mm(W)×4mm(D)
Main spindle speed max.10,000min-1
Main spindle motor(continuous/15min.) 2.2kw/3.7kw
Dimension(W×D×H) 2,200×1,200×1,700mm
Weight 2,200kg
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Deco
This range combines the advantages of cam-operated lathes - speed, reliability and productivity with the advantages of NC machines: versatility, flexibility and precision.
- user-friendly, versatile and fast operation
- fast accessibility to all elements
- abiliy to work with three to four tools simultaneously
- optimising movements by managing feed rates
- machining calculated in real time
- outstanding thermal stability
- large swarf bins
- powerful and efficient motor drives
DECO
- DECO 7/10a
- DECO 13a
- DECO 20a
- DECO 26a
- Options Single Spindle
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OMG 325/350 CNA
The self-teach-in lathe equipped with hydraulic chuck, electric revolver turret 8 stations, hydraulic tailstock spindle, hydraulic self-centering rest.
THE CNA SERIES
The lathe with CNC with teach in, comes out from a successful compromise which joints the handiness of a standard lathe to the potentiality of a CNC lathe. For this reason, it is the ideal machine for the customer who needs to conjugate the production demand, either of a single piece and of little and middle series, as well as the employment of workers not accustomed to use the CNC language of programming. This type of lathe can be used in 4 different ways:
-traditional: by using the wheels for axis Z and axis X
- teach in: producing, in a traditional way, a single piece, keeping in memory the measures and so to get automatically a reproducible programme
- teach in: starting from the drawing of the piece, following a driven program on video which uses prearranged cycles (roughing, finishing and taper turning, threading etc.) you make the working programme
- CNC: using ISO programming like a proper CNC lathe. To increase its productivity, the lathe can be equipped with many devices as:
- electric toolholder turrets
- hydraulic chucks
- chips conveyor
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Simplicity of conventional lathes + effectiveness of numerical control
With a higly simplified and very fast programming system, CAZENEUVE teach-in lathes excel in one-off orders or small and medium size lots production.
Maxica range:
to save time and money
- Lathe really adapted to one-off orders and small or medium size lots, able to machine very complex pieces.
- Needs no specific programming language. The realization of the first piece creates programme for the next parts. These parts are then manufactured automatically.
- Simple and quick handling by suppression of tedious adjustments and programming operations.
- Treated and rectified cast-iron bed and heavily hardened tracks standing on massive cast-iron support (mechanical structure of conventional lathes HBX).
- Colour screen LCD high resolution.
- Console with intuitive handwheels.
- High capacity with little floor-space.
- Total casing congruent with CE standard, and with complete clearance of the work area (design corresponding to maximal ergonomics and access).
- Machine delivered with standard equipments (triple jaw manual chuck, turret + 2 tool-holders …).
- Options : stationary steady rest, travelling steady rest, sensitive tailstock …
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OPTIMAB is the combination of o tool room lathe and a CNC controlled production lathe.
2- or 3-axis CNC lathe with slant bed fitted with the newest numerical control generation NUM, SIEMENS or FANUC.
New machine specifications with 250 - 350 - 450 - 550 - 700 - 900 ranges
More sability thanks to the Granitan base
- Shock absorbency 8 times higher than the cast iron.
- Vibration amplitudes 3 times less when machining.
- Thermal conductivity 15 times lower than cast iron.
- Specific heat 2 times higher than cast iron.
Giving the folowing machining results:
- imroved surface finish, greater machining accuracy,
- dimensions stable over time,
- increased tool life (20 to 30 %)
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Stress Relieved and Annealed GA50 Meehanite Castings
Single Piece Casting Provides Maximum Dampening
Hardened & Ground Way Surfaces
AC Inverter Drive Spindle, Infinitely Variable RPM
Spindle Back Plate (D1-6)
Chuck Guard & Safety Switch
Foot Brake Pedal for Spindle
Flood Coolant System
4- Way Tool Post
2 Centers
Leveling Pads
Auto Safety Stop
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OMG 210/250
Traditional lathe with istantaneous variation of spindle speed, stop of the longitudinal chariot with micro switch.
THE TP SERIES
The lathes we are now showing have been conceived to resolve economic and technical important problems. So, on design, we have taken into account not only stiffness, productive power, handiness, higher accuracy, but also centralised controls and instantaneous spindle speeds variation. Instantaneous spindle speeds variation means to earn about two hours a day and less fatigue for workers. All gears (headstock, Northon box, saddle, and apron) are in Cr.Ni.Mo. steel, forged, thermical treated and ground.
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