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Conceived for the professionals of Agro-alimentary, the LIXEA slicer series BA is compact, mobile and autonomous equipment which optimizes your station of cutting and reduces your costs.
The LIXEA slicer series BA enables you to cut out in portions, shares or sections your viennoiseries, your fish, your meats.
Thanks to the exceptional performances of the ultrasounds, the LIXEA slicer series BA cuts out the rounds, plates, bands, parts, blocks and breads, quickly and regularly, in a hygienic way, without defects, losses and joining, at positive or negative temperature.
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Process Description
After degassing, the product is preheated in the SIGMA Plate Heat Exchanger and is then fed to the stripping section of a rectifying column.
The fluid flows down the column at a temperature between 43 and 48°C. In counter flow the product contacts rising vapours which bring about the selective separation of the alcohol from the product.
The alcohol free wine/beer is then fed from the bottom of the column into an evaporator. In the evaporater, vapours are produced, which are necessary for the rectification process. These are then redirected into the column. The completely dealcoholised product is pumped out of the plant via a cooler.
The alcohol rich vapours pass from the stripping section to the rectification section where they are concentrated to 75% alcohol.
In the patented Aroma Recovery Unit aroma components are recovered and redirected into the wine/beer. The alcohol rich vapours are condensed, cooled to a low temperature and stored in a tank in the form of industrial alcohol, which is a saleable product, which can be marketed immediately.
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Advantages of SIGMATEC Dealcoholization Systems:
* Complete dealcoholization of the feed product to less than 0.1 % alcohol by volume.
* Heating can be performed either with hot water or steam.
* Energy consumption is considerably less than competitive systems of same capital cost.
* Feed capacities of 4 to 100 hl/h (1.5 to 37 gpm) are capable in a single system.
* The dealcoholization process is continuous and can be automatically controlled.
* No effluent problems. Even the carbon dioxide can be used for further processing.
Another successful world class development by API Schmidt-Bretten is the SIGMATEC process, designed for the dealcoholization of beer and wine. This technology uses low temperature continuous vacuum rectification to ensure gentle removal of alcohol from partially or fully fermented feed products.
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STILL FROM CHARENTE
This device for the distillation of alcohol is built of copper and bronze. Some parts of the still, less important for the quality of the cognac or brandy, can be built in stainless steel for practical reasons (for example, valves, pipes, condenser).
However, copper remains the most efficient metal to manufacture stills. Copper offers the following advantages: it is malleable; good heat conductor; resistant on fire and wine corrosion. It reacts on certain wine components such as the components of sulphide and the fatty-acids, (this property is favourable for the quality of brandy or cognac): and it is a suitable reactions catalyst between the wine components.
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GEA Wiegand offers complete alcohol processing lines. These include secondary or additional production stages, such as the production of wheat gluten or the reaction forming alcohol derivatives. Our engineers design systems for the treatment of raw material, fermentation, distillation and processing of stillage up to drying systems that are equipped with modern energy-saving steam dryers. The crucial components are manufactured in our own manufacturing workshops under the most stringent quality control.
Areas of application
purification of raw alcohol for the production of neutral and fine grade alcohol
dehydration of alcohol
production of drinking alcohol from raw materials containing sugar and starch
processing of alcohol into alcohol derivatives such as acetaldehyde, acetic acid, ethyl acetate etc.
combination of alcohol lines with plants for the production of baker%u2019s yeast, gluten, glucose etc.
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The processing plant is able to produce soluble ( powder ) and instant ( agglomerated ) coffee starting from green coffee beans. The line includes equipments for raw coffee cleaning, roasting, grinding, liquor extraction, aroma recovery, concentration, spray-drying and agglomeration. Each solution is tailor-made to conform to client's needs. The process control can have different automation levels and can also be completely automatic. Besides coffee, ICF & Welko Special Plants can supply complete processing lines for the production of soluble barley powder.
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The processing plant produces Instant Milk powder starting from raw milk. A standard line includes the following sections: raw milk receiving and cooling, pasteurization and skimming, concentration, spray-drying and agglomeration. Every section of the processing plant complies with the strict hygienic standards and specifications required for the dairy industry and is usually coupled with CIP cleaning systems. Each processing plant is tailor-made and designed to meet specific customer's needs. Besides milk, ICF & Welko Special Plants can supply complete lines for the production of whey, whey-proteins and permeate powder.
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Process monitoring is essential when it comes to achieving consistent, uniform quality and products with a long shelf life. Production on our fully automated minced meat production lines is managed by a central recipe management system which ensures full traceability throughout the process, superior quality and uniformity of finished products.
Integrated online fat analysis measures the fat content of the meat as it leaves the grinder at capacities of up to 20 tonnes/hour. Fat analysis is an essential factor in the optimisation of each individual batch and the method saves time in that it renders tradition laboratory testing superfluous.
The fat analysis system is based on contact-free technology, thus contributing to improved bacteriology and optimum production hygiene. In addition to this, hygienic construction is one of the overall important criteria in Carnitech's manufacture of minced meat production lines which ensure that our customers get the best possible conditions with regard to producing safe foods.
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Over the years, we have developed some of the world's most highly automated sausage production lines. Already at the factory layout design stage, great importance is attached to manpower savings, high efficiency and flexibility, which is why our equipment is conducive to modern production which does not compromise in terms of quality and the finished product.
The core of the Carnitech line is the fat analysis unit, which constantly monitors every single type of meat being mixed in a given batch. The high capacity fat analyser continuously monitors meat between -18° and +7°C, after which the fat level is adjusted to achieve the precise fat percentage required for each batch and each individual sausage.
The ability to co-ordinate operation of the system from the grinder, past the fat analyser to the feeding bin provide undreamed of scope in terms of recipe and product composition and with it tremendous production flexibility when it comes to changing products.
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Pressure range up to 14,000 bar / 200,000 psi
Laboratory systems
For food conservation and preparation
For pressure shift freezing
Single shot or reciprocating intensifiers
Suitable for one or multiple autoclave systems
Computer controlled
WE ARE LOOKING FOR A DISTRIBUTOR IN ITALY. Please contact us if you are interested!
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Our Food Presses and Fresher Under Pressure ® technology unleashes the power of High Pressure Processing (HPP), using water pressure to make food safer, to last longer and to taste better.
Fresher Under Pressure systems destroy many food-borne pathogens, so foods are safer. Other organisms that cause foods to spoil can't take the pressure either, so many foods will stay fresher, longer. Because HPP doesn't expose foods to the potentially damaging effects of high temperatures, foods retain more of their fresh taste, texture, color and nutrients.
Please explore the http://www.avure.com site to learn more about high pressure processing of food using Food presses. Every day, progressive companies are recognizing Fresher Under Pressure as the optimum long term, profitable, consumer-friendly solution. Freshness, taste, texture, nutrition, safety, convenience, shelf life, quality - it's all there for the benefit of processors, distributors, retailers and consumers.
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Whiteningmachines
Rice whitening machine VERTICONE
Cone whitener for gentle milling of all types of rice and cereals.
For example:
Rice, wheat, rye, durum, bulgur, oats, barley, peas (yellow, green), lentils (green, red), dry beans, pepper (black), millet.
Special features:
new conical milling concept
abrasive corundum disks
low speed on top for gentle starting
movable conus inside of conical sieve cage for highest flexibility (gap adjustment)
no counter weight
effective bran aspiration
new rice cooling system (very low temperature increase during whitening)
long life time of stones and sieves
easy approach to wearing parts
new outlet design to avoid high pressure to the rice
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CHEESE WHEEL SLICER -EMMENTAL - BEAUFORT - COMTÉ
Machine especially designed for the cutting of wheel cheese into retail-sized pieces.
Possibility of presenting 4 quarters of wheel at the same time, or on an entire wheel.
Eliminate efforts and difficulties of manual cutting, slicing facilitated by the presence of a laser.
Slicing possible to the center of the wheel, or on a complete diameter.
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Slicer machine for the horizontal complete cut of the rolls, sponge-cake, cakes, etc..
Loading of the product on driving belt with adjustable advancement speed, the rolls or similar products can be alined.
When the product is approaching the cut, it is driven by a superior belt which assures a strong grasp. Such belt (synchronised with the driving lower one) is hightwise adjustable for moulding itself to any kind of product.
The cut is carried out by a belt having special tooth moulding able of cutting even soft doughs very precisely.
• All the parts contacting the food products, are built with materials adviced by the most trickt hygienic regulations.
• All the moving parts, are “liefelong” self lubricated.
• All the regulations are effected by controls of regulation handwheels.
The frame stands on adjustable wheel and it’s built with welded strong steel sheet, avoiding thanks to its firmness, any vibration.
Electrical controls and central are built according to the safety regulations.
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IBS3000 Vision Slicer
The IBS3000 Vision Slicer is a fully automatic high speed, high yield slicer specifically designed and robustly constructed for the bacon industry. The advanced, high speed vision system provides unrivalled on-weight performance by scanning the leading edge of the product before slicing.
It measures both the area and the fat/lean ratio, taking into account their different densities, before adjusting the thickness of the next slice. This maximisesthe on-weight percentages thereby decreasing giveaway and increasing yield.
Loading is fully automatic with very fast reload times to greatly improve productivity. The product feed incorporates an ingenious portion control system that ensures high yields with high volumes. The twin stacking jump conveyor produces superb stacks or shingles with increased tolerance to cold product.
The IBS3000 Vision Slicer is designed for easy hygiene and maintenance. It can operate as a stand alone machine or it can be integrated with a range of manual or automatic production lines, including Intelligent Portion Loading Robots.
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Conceived for Agro-alimentary industries, our machines of range HEXEM slicer are compact, mobile and autonomous. These machines optimize your stations of cutting and reduce your costs.
The machines of range HEXEM slicer make it possible to cut out in portions, shares or sections your pork-butcheries, your cooked dishes, your pastry makings, your cheeses, your confectioneries, your viennoiseries, your fish, your meats.
Thanks to the exceptional performances of the ultrasounds, machines of range HEXEM slicer cutting the rounds, plates, bands, parts, blocks and breads, quickly and regularly, in a hygienic way, without defects, losses and joining, at positive or negative temperature.
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Production machines for the food industry
