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Fully automatic load transfer systems are engineered for high throughput washing applications in situations where labor reduction is warranted or where process control is critical. Featuring the Magnus air powered articulating load transfer system; the loads are automatically transferred from stage to stage in both our rotating and non-rotating systems.
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MIJI LIF 24 Additional Features:
Can be equipped for either aqueous or solvent cleaning
Stainless steel lid on all models with return guides to keep condensation in the tank
Pneumatic stroke length selector for short or long stroke
Standard roller platform for easy load transfer in multi-stage systems
Adjustable surface overflow height for gravity counter-flow of adjacent tanks
Hot or cold cleaning of up to 150 lbs. of parts
Water inlet and drain valve
Can be set up with partial tunnel enclosure for water vapor control
Suitable for cell type wash systems
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The Magnus MAGNA LIF is an immersion washing and processing system that mechanically agitates parts in a chemical solution.
Provides Dual Agitation - parts and the cleaning solution are both agitated to assure thorough cleaning.
Finger tip control - allows for a single control that raises and lowers the platform for easy loading and unloading.
Dial-A-StrokeTM Control - unique control panel changes the length of the stroke from short, medium or long at the flip of a switch, allowing complete cleaning of parts with complicated internal passages.
Virtually trouble free - engineered with an outboard guide roller. The cantilever design greatly reduces maintenance and provides for easy lubrication. Protects from possible attack of cleaning chemicals, dirt and other materials.
Cost Savings - eliminates hand scrubbing and minimizes production rejects through superior cleaning capabilities.
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Immersion/Agitation Systems
Though one of the oldest forms of parts washing, immersion and agitation washing systems still have their position in the marketplace. Depending on work flow, cleanliness levels, budgetary concerns, and many other factors, an agitation immersion system from JRI may be the perfect solution for you.
JRI currently builds these systems as custom units, so no matter what size your part is, we can design a unit around your needs. Immersion/Agitation systems can be designed as stand alone wash units or integrated together to provide a multi-stage cleaning system.
In fact, many of JRI's standard options can be integrated in these units. Including, particulate bag filtration, bottom heat gas burner systems, fresh water make-up and control, programmable cycle timers, stainless steel construction, recirculating pumps with enductor nozzles, and custom part fixturing just to name a few!
Are you looking to process parts in-line? JRI has a solution for that! We have pre-engineered packages for automating multi-stage systems so that there will be no operator involved in transferring of parts.
How about in-line immersion washing for application of rust inhibitors or other coatings? JRI also has you covered. Our in-line immersion conveyor system is the perfect solution for anyone that is trying to apply dip/immersion coatings in a production environment.
So whatever your cleaning, coating, dipping, inhibiting, or phosphating project requires, JRI will have a solution for you!
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Rosink Cleaner:
Aqueous cleaning of parts!
The Rosink Cleaner is an economic, forward-looking, environmentally friendly, efficient and mobile alternative to solvent cleaning.
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Novatec’s production includes a wide range of standard installations.
Cleaning and Drying Systems: ultrasonic cleaning and rinsing both standard and according to the customer’s specific requests. Modular surface treatment systems for immersion and/or spray treatment with single or cascading stages. Hot air dryers, infra-red and vacuum dryers, centrifugal dryers. Solvent dryers, ultrasonic degreasing machines, spray-cleaning machines. – Compact ultrasonic cleaning Tanks for laboratory or research applications.
Ultrasonics: piezoelectric and magnetostrictive ultrasonic generators, flanged or bulkhead mount submersible transducers. Available work frequencies from 18 to 100 kHz. Modular construction of the piezoelectric units allow to supply a generator also with different frequencies.
Automation: 2 or 3 axes handling systems with load capacity up to 1000 kg.
Air and Water treatment: water softeners, reverse osmosis, active carbon water filtration systems and manual or automatic water demineralising systems, ultra-filtration systems and evaporators under vacuum which allow to work environment-friendly. Extraction, filtration and air treatment systems (powders and vapours), clean rooms.
Painting: manual or automatic water veil or dry cabins, pre-drying modules and dryers.
NDT: Automatic FPI Dye-Pen, wash and developer systems.
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Les installations de lavage HAMO T-840 et T-840L sont constituées de modules indépendants, assemb-lés afin de constituer un processus de nettoyage adapté aux demandes des clients.
Le concept de ces deux systèmes multi-chambres, intègre les différentes techniques de lavage (ex. aspersion, ultrasons, rinçage). La motorisation, à l‘intérieur des modules, s‘effectue à l‘aide d‘une chaîne d‘entraînement en acier inoxydable. Celle-ci autorise un transfert libre et sans à-coups du panier de lavage (pas de fixation mécanique), il en résulte ainsi aucun risque d‘endommagement lors du passage d‘un module à l‘autre. Une fois le panier en position dans le module, le canal de lavage, de rinçage ou de séchage du panier est automatiquement raccordé à l‘arrivée du fluide d‘eau ou d‘air. Pour un équipement dont l‘exécution doit être conforme aux exigences pharmaceutiques, le panier de lavage se couple avec le rinçage indépendant (GMP) et le soufflage des conduites.
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Rosink Super Cleaner: Aqueous parts cleaning with a combined flush spray system!
The Super Cleaner is an economic, forward-looking, environmentally friendly, efficient and compact multi-stage batch washer
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For component cleaning with:
- Chlorinated solvents - trichloroethylene / perchlorethylene
- Hydrocarbons
- Hermetically Sealed solvent component cleaning system
- Meets current environmental regulations
- Vacuum drying
- Cleaning in fresh, distilled solvent every cycle
- Ultra-low solvent use and emissions
- Complete stainless steel construction
- Small foot-print : higher cleaning capacity
- Easy service / maintenance access
- Integrated handling options
- Wide range of sizes
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Mac-Dry solvent systems perform the washing cycle inside a sealed chamber, into which one or most baskets have been previously introduced containing the parts to be treated. When the cycle is started, once the door has been closed, a first pre-washing bath is performed lasting 1 minute, in hot solvent (temperature between 45°C and 80 °C depending on the type of solvent and type of pollutant), sprayed by means of high-pressure jets directly on the parts. The solvent of this first bath, which now contains 90% of the contaminants in solution, is then conveyed to the distiller incorporated in the system, which fully regenerates the liquid for subsequent re-utilisation.
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Features:
Durable heavy duty construction
Platform moves rapidly up and down through the cleaning solution using short, medium, or long strokes
Eliminates the need for guide bearings and rollers immersed in process solutions
Cantilevered agitation platform design, supported from outside the tank, greatly reduces maintenance and provides for easy lubrication
Easy loading, unloading or inspection regardless of load size or weight platform design
Heating alternatives include gas, steam or electric
Four standard sizes available
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The TunnelSonics parts washers are a continuous conveyorized in-line flow Neptune Radial systems. The TunnelSonics products are is ideal for applications such as In-line continuous product cleaning of small parts from:
- screw machines
- stamping operations
- lapping and similar operations
- machine parts
- part assemblies
- fasteners
- springs
- header operations
Where continuous product flow is preferred, the In-Line system can clean, rinse and dry at speeds up to 20 feet per minute in mild aqueous solutions.
Cleaning is achieved by passing the product through exclusive Power Sonics RADIAL 360° transducers. Cavitation levels are 10 times, or more, as great at the same power input as conventional flat type transducers. Floor space is optimized since systems are generally integrally mounted on their own bedplate, also simplifying installation.
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Industrial scroll washing machines:
Mod. 230/S - serial production
Scroll washing machine equipped with wheels for ease of movement, typically used with transfer machines using emulsions
Production output of 100 kgs per hour.
The base model here shown can be fitted with several accessories such as oil separator, linear vibrating hopper, filtering system and automatic feeding, etc.
The small friendly compact size of this machine with regards to footprint and the excellent relationship between price and quality coupled with its simplicity to use have made this model a most successful answer to today's production needs with more than 5000 units build worldwide.
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Automatic cleaning system is a solution to the following requirements:
* High production capacity
* Easy handling of heavy objects
* Good operator safety e.g. if process includes aggressive chemicals
FinnSonic offers you well tested experience in tailoring of automated cleaning systems including automation, drying, fluid handling and other options. Basket transporters can handle loads up to 1000 kg.
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BOGIE WASHING PLANTS
The bogie washing plants by RAIMONDI S.r.l. are an innovative washing system, able to answer specific technical requests efficiently.
They are characterized by a high level of automation and by the possibility to shape different washing positions in a personalized lay-out so as to solve any special request and to satisfy any space and washing necessity.
A management computerized control system assures the functioning of the plant and promptly solves any eventual fault.
Constant reliability is another distinctive feature of these plants.
Technical features:
- closed cycle washing with water at up to 80 °C
- closed cycle rinsing with cold or warm water
- heating by heat exchanger with the burner connected to the tank
- automatic feed of the washing solution
- overall dimension around 7,000 x 18,000 mm
- inside dimension 7,000 x 3,500 mm
- max weight of the pieces 12,000 kg
- control and management computerized system
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Our newest member of the Lean family is the Lean-Veyor Wash System. It is designed to be the most energy efficient parts washing machine on the market. This high performance in-line conveyor washer has a wash and blow-off in one small package.
The Lean-Veyor reduces floor space requirements while providing exceptional cleaning and drying performance. Engineered for lean/cellular manufacturing, the Lean-Veyor's ergonomic and high energy design provides one of the best cleaning performance on the market today.
Ransohoff's new Lean-Veyor (1524mm. wide x 2133mm. long x 1372mm high) comes in a two-tone standard color of Grays with a premier option of Polished Stainless Steel.
The Lean-Veyor simplifies maintenance through a common sense approach to component choice and placement for quick and efficient access and servicing. It has sliding housing doors for easy interior access (NO GASKETS). Stainless steel quick release spray risers. Lift off door panels for easier maintenance and a pressure gauge at the filter to let the operator know when to change the bag in the filter.
The entire unit has been thoughtfully engineered and manufactured from the ground up to be flexible, durable, simple to use and easy to maintain
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Rosink Multi Cleaner DR: Aqueous parts cleaning!
The Multi Cleaner DR is an economic, forward-looking, environmentally friendly, efficient and compact continuous cleaning system.
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VD-3648
Standard Description:
As part of our original product offering, the PCS line of parts cleaning equipment has evolved into the finest cleaning system that your money can buy. Perfected by the production of over 125 machines per year, this system not only provides precision cleaning, but also reliability that makes these system a keystone in the world of cabinet cleaning systems.
Choose from one of the most diverse product offerings in the marketplace with over 17 standard models to choose from. If your application does not fit one of the standard models exactly, contact us for a quote on a custom unit for your application. To date, JRI has built systems with turntable diameters of 120" and up to 15,000 pounds.
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CABIN WASHING PLANTS FOR AXLE AND WHEELS
The cabin washing plants by RAIMONDI S.r.l. are an innovative washing system, able to answer specific technical requests efficiently.
They are characterized by a high level of automation and by the possibility to shape different washing positions in a personalized lay-out so as to solve any special request and to satisfy any space and washing necessity.
A management computerized control system assures the functioning of the plant and promptly solves any eventual fault.
Constant reliability is another distinctive feature of these plants.
Technical features:
- the length of the range of the automatic advancement can be adapted to necessity
- capacity of the rotation and hoisting: 3,000 kg
- automatic advancement of the pieces into the cabin
- automatic ejection of the pieces at the end of the washing cycle
- programming of the washing and rinsing time ; storage of the activity parameters
- pressure up to 12 bar
- closed cycle washing with detergent and water up to 80°C
- rinsing with cold or warm water
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ROTO and FLEXO WASH
WASHING MACHINES for FLEXIBLE PACKAGING PRINTERS
using ROTO and FLEXO PRINTING PRESSES
washing
* SOLVENT BASED INKS ethyl acetate alcohol mek
* WATER BASED INKS
* nitrocellulose PVC PVB inks
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Finnsonic Optisol solvent cleaning machines are designed for environmentally friendly and efficient cleaning and drying of basket goods, typically turned or milled bulk, contamined by oil and swarf.
Cleaning fluids are AIII class solvents such as hydrocarbons or modified alcohols, or chlorinated solvents such as perchlorethylene. All cleaning stages are performed under full vacuum assuring that no solvent escapes during operation. Solvent is continuously refreshed by distillation.
* Excellent cleaning results
* Consistent cleaning quality
* Low running costs
* Very low emissions due to vacuum technology
* Small footprint
* Safe and user friendly operation
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Environmentally compliant, safe and effective component solvent cleaning systems that offer the ultimate cleaning effectiveness.
Ultrasonic solvent cleaning designed to your needs and your budget. With complete flexibility to adapt to your changing production needs.
Systems are designed to clean all kinds of components from miniature substrates to large industrial castings, meeting essential environmental and safety standards and offering flexibility, operational advantages in economy and low maintenance.
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The new regulations about the emission of chlorinated solvent have taken to develop these new CK vacuum machines serie that works with hydrocarbon solvent without any problem of external emission.
These solvents are biodegradable and nontoxic for aquatic life. They have no harmful effect on the ozone layer they have a low vapour pressure. The disposal of distillation waste is qualified as special waste and not as toxic/harmful.
The system is formed in monobloc by a single horizontal cylindrical cleaning chamber with a longitudinal axis rotary structure located on the inside , 1 or 2 solvent’s tank and one vacuum solvent’s distiller. The rotary structure, inside the cleaning chamber, has a frontal disc with an aperture to allow baskets loading and unloading, and it is usually supported as an overhang by its own transmission shaft. The rotary movement is transferred to the structure by means of a motorised transfer box which is powered by a shaft connected to the structure by the rear disc. The machine allow the following operative choices:
• without rotation
• basculating
• slow rotation
• mixed rotation
On the machine there is olso a vacuum solvent distiller that have 2 main functions:
• Allows to have a closed circuit equipment
• Allows to clean or rinse with fresh solvent
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In-Line Systems - TunnelSonics
Individual Small Parts Conveyorized Ultrasonic Cleaning Systems :
The TunnelSonics parts washers are a continuous conveyorized in-line flow Neptune Radial systems. The TunnelSonics products are is ideal for applications such as In-line continuous product cleaning of small parts from:
- screw machines
- stamping operations
- lapping and similar operations
- machine parts
- part assemblies
- fasteners
- springs
- header operations
Where continuous product flow is preferred, the In-Line system can clean, rinse and dry at speeds up to 20 feet per minute in mild aqueous solutions.
Cleaning is achieved by passing the product through exclusive Power Sonics RADIAL 360° transducers. Cavitation levels are 10 times, or more, as great at the same power input as conventional flat type transducers. Floor space is optimized since systems are generally integrally mounted on their own bedplate, also simplifying installation.
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L-SERIES
Graymills "L" Series picks up where the "T" Series leaves off. Choose from 5 tank sizes designed for larger parts, and heavier components (up to 1,850 pounds). All lift platform components are outside the tank, eliminating the most common reason for failure in many other machines. "L" Series Liftkleens are the workhorse of today's manufacturing, maintenance and repair operations
STANDARD FEATURES
* Both Solvent or Aqueous versions
* Air-operated lift platform
* Stainless steel lids
* Hands-off, full immersion cleaning; from simple soaking to lift platform agitation
* Fully adjustable lift platform agitation - speed and stroke length
* Lift mechanism is entirely outside of tank for long service life
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The Magnus AJA LIF is a heavy duty, low maintenance immersion washing and processing machine that mechanically agitates the parts in a hot or cold cleaning solution.
One Tough Workhorse - the standard AJA LIF has a load capacity of 2200 lbs. of parts, and heavier optional load capacities are available (see available options).
Three Agitation Stroke Lengths - selection of short, medium or long strokes engineered to allow cleaning a variety of parts.
Thorough Cleaning - reaches difficult interior areas of parts because moving parts through cleaning solution creates greater cleaning effect than simply moving liquid around parts.
Cost Effective - better cleaning minimizes costly production rejects and eliminates hand scrubbing.
Air Powered Lift/Agitation System - provides greater agitation speed than comparable electromechanical lift devices.
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TURBULATOR SYSTEM TANKS
The Turbulator System Tanks by RAIMONDI S.r.l. are an innovative washing system, able to answer specific technical requests efficiently.
They are characterized by a high level of automation and by the possibility to shape different configurations in a customized lay-out so as to solve any special request and to satisfy any space and washing necessity.
A management computerized control system assures the functioning of the plant and promptly solves any eventual fault.
Constant reliability is another distinctive feature of these plants.
• Plant for industrial cleaning and washing of irregular surface pieces
• Use of four automatically alternated flow actions
• Uniform agitation with homogeneous cleaning and reduced time
• Detailed cleaning action
• Continuous filtering system
• Movable platform system for the introduction of the pieces
• Control and management computerized system
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As a supplier of complete systems, we also cooperate with various specialists to produce an all-round solution tailored to your specific needs if desired and when particular purity requirements have to be met.
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Brush washing machine
The washing machines with brush are ideal for degreasing of small metals.
measures: 670x500 mm
Voltage 220 V ~ monophase
Voltage 24 V ~ (optional)
Air compress pump (optional)
Heating with resistances (optional)
Chemical product used "Ecopennello"
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STEP BY STEP METAL WASHERS
MECHANIC PARTS POSITIONED WASHING MACHINE
WASHERS FOR ROBOT WORK CELLS – robotic cells
LOADING AND UNLOADING BY ROBOT or MANUALLY
SPRAY WASHING with water and biodegradable detergents at hot temperature
stainless steel, carbon steel, aluminium, brass, cast iron, copper cleaning
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Solvent cleaning machines: immersion, spray, vapor ...
