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Maximum operating temperature 750°C
Chamber capacities of 22, 112 & 324 litres
Heating is provided by resistance wire elements on both sides of the chamber
Powerful centrifugal fan and air guide system forces air over the elements & back through the chamber to ensure good thermal uniformity
Easy clean stainless steel inner chamber
Choice of PID controller or programmers
Applications in general industry include, low temperature ferrous metal heat treatment processes; annealing, tempering, normalising and stress relieving
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Maximum operating temperatures of 1100°C, 1200°C or 1300°C
Chamber capacities of 5, 13 or 23 litres
Powerful free radiating coiled wire elements on both sides of the chamber ensure good thermal uniformity
Heats up to operating temperature in half of the time of traditional "slab" designs
Hard wearing refractory insulation inside chamber and around the entrance provides good resistance to abrasion
Hard ceramic hearth provides robust base, and can be replaced in the event of spillage
Vertical counter-balanced door keeps hot door insulation away from operator
Postive break door safety switch isolates chamber from power supply, when the door is opened
Double skinned construction allows convection air flow to cool the outer case, to conform to EN61010 safety standard
Choice of PID controller or programmers
Applications include, ferrous metal heat treatments; annealing, hardening, tempering, stress relieving, and simulation of a larger industrial process, on a laboratory scale
Applications in quality control include, testing of component materials or finished products
This product can also be used for maintenance include, heat treatment of metal tools and tool steels.
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High temperature furnaces with maximum operating temperatures of 1700°C or 1800°C
1700°C chamber capacities of 3 or 10 litres
1800°C chamber capacities of 4 or 8 litres
Powerful MoSi2 elements located on both sides of the chamber ensure good thermal uniformity
Thick diameter MoSi2 elements can withstand the stress of everyday operation and provide good longevity
Low thermal mass insulation and good element design is used to ensure energy efficiency and rapid heating
Manually operated vertical counter-balanced door keeps hot door insulation away from operator
Postive break door safety switch isolates chamber from power supply, when the door is opened
Double skinned construction allows fanned air flow to cool the outer case, to conform to EN61010 safety standard
Eight segment programmer is fitted as standard, with options for other types
Adjustable overtemperature protection is fitted as standard
Applications in general industry include sintering alumina, smelt trials and checking Al2O3 content in alumina
Applications in the ceramics industry include disintegration, testing and analysis of cement samples, refractory porosity tests, long term high temperature temperature tests and firing & sintering of ceramic samples
Applications in the semi-conductor industry include annealing silicon, silicon carbide & nitride samples and solid state synthesis
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Economical electric furnace SNOL 970/600 is designed for thermal treatment of various materials and components under 600ºC temperature, e.g. drying, preheating and other similar purposes.
• Circulation fan
• Working chamber made of stainless steel
• Microprocessor temperature controller
• Two shelves
• Two air bolts on the furnace ceiling
• Powder painted exterior
• High quality thermoinsulation materials
• Low power consumption
• One year limited warranty and later service
• Two years limited warranty and later service for temperature controller
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The chamber furnaces type LLF are versatile plants that are easily integrated in automatic c treatment lines.
The main features are:
The heating system, with high efficiency self-regenerative burners, guarantees atmospheric emissions within the limits of the European laws;
The configuration of the heating area which guarantees an optimum temperature uniformity;
The quenching bath, where the ratio between the weight of the charge and the volume of the vat (within the required standards), combined with a programmable agitation system, permits the operator to obtain matchless results as far as deformation, hardness and homogeneity are concerned, even with charges of considerable dimensions;
The possibility to install different types of atmospheres, automatically controlled by means of probes and/or analysers;
Different choices as far as the control equipment is concerned, depending on the customer’s requirements: the current plant is equipped with a dedicated instrument provided by Demig (D). This controller which is a real PC, equipped with a colour display, has the complete control of the machine, both in automatic and in process running, executing all functions "ON LINE".
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Universal precise electric furnace SNOL 360/1150 is designed for metals and other materials heat treatment.
• Micro processor temperature controller
• Chamber build from refractory bricks and ceramic fiber
• High quality thermoinsulation materials
• Vertical door opening
• Door safety switch
• Low power consumption
• One year limited warranty and later service
• Two years limited warranty for temperature controller and later service
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• Definition : compact electric chamber furnace for all applications.
• Construction : horizontal swing door with door opening switch. One-piece muffle.
• Insulation : multilayer ceramic fibre insulation .
• Aeration : rear exhaust, can be neutralised using ceramic plug.
• Heating : Kanthal heating elements integrated into muffle.
• Electricity : single-phase 230V, 50 Hz.
• Regulation : 1 thermocouple with Axron PID temperature controller.
• Documentation : certification CE and operating instructions in English.
• Delivered with : exhaust port, metal oven sole.
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· Definition : industrial chamber furnace for all applications.
· Construction : main door includes 3 small doors with access to modular shelves.
· Insulation : ceramic fibre and refractory brick insulation.
· Aeration : air intake and exhaust through a Belimo actuator, controlled by temperature controller.
· Heating : shielded electrical resistors on 4 surfaces
· Electricity : 3 x 400V power supply, 230V control voltage, 50 Hz frequency
· Regulation : 1 or more thermocouples depending on model. PID temperature controller Axron.
· Documentation : certification CE and operating instructions in English.
· Delivered with : 3 adjustable shelves.
· Version : models 2400 litres and above equipped with double doors.
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· Definition : electric chamber furnace for all applications
· Construction : robust construction of bent plate. Vertical opening door with safety switch.
· Insulation : multilayer insulation with refractory bricks
· Aeration : air supply device with option of rear outlet
· Heating : Kanthal Globar type heating elements, Silicon Carbide series
· Electricity : 9 litres and less, single-phase 230V, 50Hz; from 15 litres, 3 x 400V.
· Regulation : 1 thermocouple with Axron PID temperature controller.
· Documentation : certification CE and operating instructions in English.
· Delivered with : two-piece removable ceramic oven sole.
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· Definition : electric chamber furnace for all applications
· Construction : robust construction in bent plate. Vertically-opening door with safety Switch.
· Insulation : multilayer insulation and refractory bricks.
· Aeration : aeration device with rear exhaust.
· Heating : Kanthal coil resistors on ceramic tubes.
· Electricity : 30 litres and less, single-phase 230V, 50Hz; from 45 litres, 3 x 400V.
· Regulation : 1 thermocouple with Axron PID temperature controller.
· Documentation : certification CE and operating instructions in English.
· Delivered with : two-piece removable ceramic oven sole.
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Tempering ovens, series VAW
Air circulation and tempering furnaces for unstressing, annealing, tempering, ageing, sintering or burning-off of organic residues on metal parts. Considerable accessories available, suitable also for use with inert gas
Working chamber volume from 200 litres
Temperature 500 °C, 650 °C and 750 °C
Air flow horizontal
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Ipsen atmosphere furnaces are used in conventional heat treatment processes, that is to say for hardening, quench hardening and tempering, carburisation, carbon nitriding, nitro-carburisation, bright tempering and annealing.
The technology involved is distinguished by its simple design and comparatively low costs.
Ipsen offers a broad range of plants based on different design principles and built to the customer's specifications.
- Pusher-type furnace
- Rotary-hearth furnace
- Ring furnace
- Roller-hearth furnace
- Belt-type furnace
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· Definition : industrial chamber furnace for all applications.
· Construction : mechanically-welded frame. RAL 5015 stainless steel surfaces.
· Insulation : ceramic fibre and refractory brick insulation.
· Aeration : air intake and exhaust through a Belimo actuator, controlled by
temperature controller.
· Heating : electrical coil resistors. (6 surfaces in the case of models 160 litres and over). Resistors mounted on ceramic tubes (sole and ceiling) and in grooves (sides).
· Electricity : 3 x 400V power supply, 230V control voltage, 50Hz frequency.
· Regulation : 1 to 3 thermocouples depending upon model. Axron PID temperature controller.
· Documentation : certification CE and operating instructions in English.
· Delivered with : two-piece removable ceramic oven sole.
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· Definition : industrial electric chamber furnace for all applications.
· Construction : manually operated vertically-opening door, ounterweighted for easy opening.
· Insulation : ceramic fibre insulation and refractory bricks.
· Heating : electrical coil resistors. Resistors mounted either on ceramic tubes (sole and ceiling) or in grooves depending upon the models.
· Electricity : 3 x 400 V power supply, 230 V control voltage, 50 Hz frequency
· Regulation : 1 to 3 thermocouples depending upon model. Axron PID temperature controller.
· Documentation : certification CE and operating instructions in English.
· Delivered with: two-piece removable ceramic oven sole.
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DYCOMETAL has a large diversity of Electrical Furnaces specialized in Ceramic and Metallurgic treatments.
Ranges of temperature to 1200ºC and optionally, 1500ºC.
It is used the most present pyrometry in Regulation as well as in Refractory Isolation through alloyes of a high density and with a very low specific gravity (Khantal alloyes).
We can see many fire-places of gas evacuation.
Control through a regulator with a ramp function and stabilization or through a Regulator/ Programmator that sections the technical process in several segments of heating system.
Acoustic alarms and/ or luminous beacons of the end process are installed for Metallurgical Tests.
Electric Furniture totally independent of the refractory one.
Heating elements isolated to avoid their corrosion deterioration.
Useful volume from 2 litres to 30 litres. It is possible to manufacture another volumes under request.
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· Definition : small chamber furnace of the Borel Cube family, for all applications.
· Construction : Swiss made. Cylindrical working chamber in refractory ceramic + levelling base.
· Insulation : no refractory ceramic fibres (RCF).
· Heating : heating muffle. Heating interruption on door opening.
· Electrical : single-phase 230V, 50Hz.
· Regulation : Axron PID temperature controller with ramp, a programmable timer.
· Documentation : certification CE and operating instructions in English.
· Delivered with : 1 ceramic base.
· Version : retort furnace to work with or without protective gas, CP 1050.
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AK 800/950 °C / HK 1200/1300 °C / AHK 1200/1300 °C
AK: Tmax. 800 / 950 °C Chamber furnace for annealing, tempering, hardening and soft annealing under protective gas. Application in hardening shops, pilot plants and laboratories. Air circulation by a ventilator which is integrated in the furnace door for better temperature distribution and heat transfer. Option: 950 °C.
HK / AHK: Tmax. 1200 / 1300 °C
Chamber furnace with lifting door for annealing, hardening, powder carburization and stress-relieving.
Application in hardening shops, pilot plants and laboratories.
Option: 1300 °C, lifting door, gas flushing device, loading plate. AHK-Version with a second swivel door and ventilator for annealing and hardening.
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If there is restricted space or semi-automatic charging, furnaces with an automatic door opening system are suitable, as this does away with the swing area of the wing doors.
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IVA multi-purpose chamber furnaces have a wide range of applications that include the following heat treatment processes:
* Carburizing
* Case hardening
* Carbonitriding
* Hardening under inert gas
* Annealing under inert gas
* Nitrocarburizing
These systems feature a robust design, assuring reliable long-term operation.
IVA multi-purpose chamber furnaces are supplied in three standard sizes, equipped with oil baths for temperatures ranging up to 200 °C.
And these are the special features of these systems:
* Highly uniform temperature
* Exact reproducibility of the heat treatment results
* State-of-the-art burner technology for an optimal energy balance
* Highly flexible: optional cooling under gas in a pre-chamber or quenching in an oil bath
* Capable of integration in existing multi-purpose chamber furnace systems
* Equipped with process control system on request
* High-performance switchgear and regulating system with a freely-programmable control unit
* Compact design thanks to integration of all important elements such as drives, quenching bath and control electronics
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Tmax: 1400 °C
Chamber kilns for daily use in industry, potteries and laboratories for firing ceramics, ceramic precision casting moulds, stoneware, tiles, clay, and soft porcelain.
2/4 wall heating, for KK 170 and bigger additional door heating. Reliable, userfriendly temperature control. Special sizes up to 5000 l on request. Option: short-term 1400 °C for KK 750 and bigger. New: 1280 °C Low-cost version. Technical data
Type, Chamber W x H x D in mm, Liters, kW
KK 55, 320 x 380 x 450, 55, 3.3
KK 80, 400 x 480 x 400, 77, 7.5
KK 120, 460 x 590 x 460, 125, 9.6
KK 170, 460 x 590 x 610, 166, 12.0
KK 220, 610 x 590 x 610, 220, 15.0
KK 260, 610 x 700 x 610, 260, 18.0
KK 350, 610 x 800 x 720, 351, 21.0
KK 500, 610 x 900 x 920, 505, 25.0
KK 750, 740 x 1100 x 920, 750, 48.0
KK 1000, 850 x 1090 x 970, 900, 60.0
KK 2000, 850 x 1090 x 1880, 1750, 100.0
Options
Universal controller: 9 changeable programmes/15 segments
Safety controller: optional to program controller
Product-ID: 19
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ICBP® - Low pressure Carburizing Solutions
The ICBP®
> Modular and evolutive to highest standards and volumes low pressure carburizing modular installation
ICBP® is the main, innovative family of ECM low pressure carburizing solutions. A modular and flexible concept, ICBP® designed to meet the highest standards of parts quality and process productivity. ICBP® facilitates the on-line intregration of heat treatment into large manufacturing shops
The ICBP Duo
> Vacuum carburizing and quench in a single batch furnace ICBP DUO vacuum carburizing double chamber
ICBP Duo is a double chamber furnace for vacuum heat treatments, followed by oil or gas quenching. It enables small and average volume productions to get access to all benefits low pressure carburizing
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The technical design of the chamber furnace sealed quench CASEMASTER® type, introduced to the market by ELTERMA S.A. provides:
- automation of the heat treatment and heat-chemical treatment processes
- repeatability of the processes
- elimination of skin decarburization of the workload surfaces after heat treatment and heat-chemical treatment processes.
Chamber furnace with integral quenching tank CASEMASTER® is available in the following versions:
- Single door and pass-trough furnaces
- One and two-chamber furnaces
- Electrical furnace and gas fired furnace.
For the controlling of operation of the CASEMASTER® furnaces and technological lines based on them, the computer system is used which, besides its standard functionality in the heat treatment additionally realize following tasks:
– Calculation of the carbon diffusion in carburizing process in „on-line” mode
– Calculation of parameters of furnace atmosphere on the mathematical model of the chamber of the furnace
- Function of technological diagrams (current profile of concentration of carbon, expected hardness profile after hardening, current state of the process on the diagram iron - carbon and iron oxidation)
- Programming overhaul.
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All-purpose electric chamber furnace, SQ type with controlled atmosphere enables the application of modern technologies of heat and thermo-chemical treatment of charge within the range of temperatures 650-1000°C.
TECHNOLOGICAL PROCESSES:
* Gas carburizing at temperature from 850°C to 950°C,
* Gas carbonitriding at temperature from 780°C to 900°C,
* Heating before hardening at temperature from 780°C to 1000°C,
* Annealing at temperature from 650°C to 850°C
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The electrical or gas-heated series RH…gs/es batch-type tempering furnaces are used primarily for tempering, annealing, nitriding and nitrocarburizing.
Each installation consists of the furnace housing with modern, low-retention insulation and the horizontally inserted retort with gas circulation system.
The direct cooling enables work pieces to be cooled under an inert gas atmosphere. This system, which realizes direct cooling of the heat-treatment atmosphere, ensures significantly reduced cycle times.
The switchgear can be equipped with a user-programmable controller and a program set station to maximize program configuration flexibility.
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These industrial ovens by Airex industries are heated electrically. These heated chambers are usually used for a variety of industrial applications such as curing, baking or drying components, parts and/or even final products.
Our ovens meet the requirements of NFPA86. They are class B ovens, i.e. they are operating at atmospheric pressure. The ovens must not contain any volatile, flammable, or combustible material otherwise additional features must be added in order to meet the requirements for class A ovens.
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We can offer electric chamber furnaces, B and D type, adopted to run in protective atmospheres and chamber furnaces, KRE type, adopted to run in natural air atmosphere. Chamber furnaces enable the application of modern technology of charge heat and thermo-chemical heat treatment within the range of temperatures up to 1000 °C
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FKH-100x100/170/1820-10 For operation under air and atmosphere with increased oxygen pressure. 10/100 bar. Max. temperature 1820 °C. Useful chamber max. 1,5 l. Operation with Argon and Nitrogen at reduced temperature. Hydrogen up to 5 %. No watercooling required. Application: Precious stone heat treatment, Special ceramics etc.
Product-ID: 104
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Economy Furnaces 1100°C
2 sizes of economy furnaces for general use with simple to use functions and robust construction, offering the same safe, attractive, effiicient qualities as the rest of the vecstar range.
Maximum operating temperature of 1100ºC
Easily changed resistance wire element panels on 2 sides for excellent temperature uniformity and smooth hardwearing inner surface.
Door opens sideways to ensure the hot plug is away from the operator at all times.
Door safety switch turns off power to the elements whenever the door is opened.
Three Term PID user friendly digital controller
Single phase power source.
High quality insulation incorporating a double skin case ensuring low outer surface temperatures.
Stainless Steel chimney for venting excess fumes.
Powder coating finish.
Optional 24 hour / 7 day timer.
Typical uses: Dental Laboratories, Tool rooms, Research & Development, General Laboratory use.
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Fonditrice SUPER centrifuge CAST F.P equipped with RCS (spiral rotary).
For acciaiose alloy re-cooking for spettrometrica analysis
The maximum ability to fusion: 40 g of steel
Circuit of fusion in MF 500kHz
System of cooling closed circuit
Speed of centrifugalization 500rpm
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The annealing plant consists of several furnaces which are operated individually and a central charging system. From the central charging and discharging station, the coils are transferred to the individual furnace chambers. In individual coil heat treatment, each coil is annealed to obtain precisely the characteristics required by the customer.
All furnace functions and handling operations are fully automated.
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