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LANNER® chip crushers are suitable for breaking up steel wool, stainless steel, titanium, aluminium, brass and cast chips that are high in oil content. The broken, free flowing chips achieve around 20% of their original volume depending on the type of material.
Chips from high-alloyed or rough materials are not a problem for our chip crushers. The robust design of the electromechanical motor means you can apply ideal crushing parameters. You have the option of a hydraulic motor for chips with a high percentage of bulk. Added bulk such as rods or turned parts are removed from the crushing area by automatic bulk separators. If bulk like this does end up in the crushing funnel, the motor switches itself off. Then a part of the crushing wall opens. A quick reversal of the knife head sends some of the already crushed chips and the bulk part out through the open hatch. Then the hatch closes and the crusher starts up again.
An SPS controller in the control box manages the disturbance function on a fully automatic basis.
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Specifications
intake opening: 1.305 x 1.250 mm
no. of tools: 37 unit
dimensions of the rotors: 1.305 x 370 mm
rotor speed (rpm) approx.: 85-132 rpm
drive: 22-55 kW
capacity: 200-3.000 kg/h
weight approx.: 4.000 kg
dimensions: 278 x 240 x 150 cm
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Single Shaft Shredder
Model Top-Cut-Hydro 2600
Installed Powers (KW): 200/250/315
Drive Oil - Hydraulic (2 hydraulic motors)
Rotor diameter: 600mm
Rotor Length 2600mm
The Heavy-Duty shredder “Top Cut Hydro 2600” with its 250KW installed power and rotor driven by oil-hydraulic unit, doesn’t fear thick materials like WEEE (refrigerators, wash machines, etc) and ALLUMINIUM SCRAP (bales, carters, profiles, scrap from foundry, etc). Productions (Kg/hr):3000-5000
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Harris metal shredders include the HS6090, HS80115, HS98115, HS125115 models which are 60-, 80-, 98-, and 125-inch hammer swing shredders, respectively. Features include patented reversible hood, back wall castings, and fully interlocked fabrication. Available in 2000-7000 horsepower, Harris shredders have full system capabilities. Harris shredders process auto scrap, white goods, secondary metals, aluminum and selected structural steel shapes.
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Hook shredders are machines with one or two shafts and a hydraulic, electrical or Diesel drive.
Hook shredders have been designed for the coarse shredding of a wide variety of waste (bulky waste, industrial waste) prior to incineration, recycling, sorting or landfil disposal.
The hooks have been designed in order to enable an easy catching of all kinds of materials.
Advantages:
1. Very powerful - max. torque 2 x 160 kNm
2. Quick exchange of all the wear and spare parts
3. Frame: very sturdy and massive
4. Hydraulic door for the automatic ejection of unshreddables
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SID secondary shredders: granulators
SID granulators are sturdy knive mills with a speed of up to 300 revolutions/min.
Preshredded materials are introduced and cut by the granulator to an adjustable particle size of 8 to 80 mm .
Advantages:
* Robustness : the MR 200 is suitable for the treatment of inhomogeneous material and can be loaded with massive objects (hard to shred). Full, massive rotor.
* High throughput due to the cutting geometry and the powerful drive (up to 250kW).
* Granulometry : the size after shredding may be adapted by the use of adjustable easy to exchange grids. Adjustable granulometry by quickly adjustable cutting gap.
* Low maintenance costs : the MR 200 is particularly resistant to wear thanks to the use of sturdy and largely dimensioned components.
* Low wear : Knives made out of highly resistant alloyed steel (tensil strength > 2000 N/mm2). Complete wear protection (Hardox).
* Safety for persons : the MR 200 is entirely covered and it may operate in a fully automatic mode, therefore corresponding to the highest safety standards.
* Safety for machinery: hydraulic door for the evacuation of unshreddables. Anti blocking and overload protection.
Development
It was our goal to bring the sturdiest granulator with the lowest maintenance costs on the market.
The MR 200 is a sturdy machine able to treat unsorted and massive objects. It is the conjunction of SID’s long experience in the construction of shredding plants and the finest up to date FEM simulation tools determining the properties of materials.
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Application
For recycling of generalrnwood waste, packagingrnmaterial, plastic films, solidrnplastic, paper, textiles,rnmunicipal solid waste andrnindustrial productionrnresidues - bulk materialrnor bales.
intake opening: 2.000 x 2.000 mm
dimensions of the rotors: 640 x 2.000 mm
rotor speed (rpm) approx.: 150 rpm
drive: 132-200 kW
capacity: 2.000-8.000 kg/h
weight approx.: 18.000 kg
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Single Shaft Shredder
Model: ECO/M 2000
Drive Mechanical
Installed Power 200KW
Rotor Diameter 600mm
Rotor Length 2000mm
Waste reducer ECO M/2000 with large hopper feed (1300 L x 2000 W) and power 200KW. WEEE, Shredding of plastics (Pet, bottles, injection moulding, cumbersome materials), leather, textiles, MSW, paper & paperboard.
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Single Shaft Shredder
Model Top-Cut-Hydro 2600
Installed Powers (KW): 250
Drive Oil - Hydraulic (2 hydraulic motors)
Rotor diameter: 600mm
Rotor Length 2600mm
The Heavy-Duty shredder “Top Cut Hydro 2600” with its 250KW installed power and rotor driven by oil-hydraulic unit, doesn’t fear thick materials like WEEE (refrigerators, wash machines, etc) and ALLUMINIUM SCRAP (bales, carters, profiles, scrap from foundry, etc). Productions (Kg/hr):3000-5000
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Applications
The high-speed shredder has been specially designed for material, such as:
* fresh wood
* green waste
* branches and bushes up to 300 mm diameter
* forest residue
* bark
* waste wood
Material feed
The raw material is loaded directly into the automatically operated feed hopper and goes through the feed roller into the shredding rotor. This principle guarantees continuous and permanent material feeding. If the material is too dense, the feed belt revs are automatically regulated and adjusted to suit the material, to prevent blockages in the rotor. The rotor is equipped with bolt-on hammers, which are easy and quick to change. They produce an end product of less than 50 mm*.
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Single-shaft shredder for pre-shredding
The TERMINATOR is a slow speed, high torque single-shaft shredder for hard-to-shred waste. C&D, railroad ties, carpet, MSW and tires are no problem for the rugged teeth mounted on the shredding rotor and opposing counter comb. The stepless cutting gap allows adjustment of the size of the output material. There is a choice of two drive systems – either a hydraulic system with optional disconnection from the shredding unit for constant power, or mechanical direct-drive for maximum efficiency.
Advantages at a glance
* shredding of the most difficult materials
* rugged design as pre-shredder provides high degree of shredding
* variable particle size by adjusting cutting gap
* hydraulic drive with constant power control and optional separated design or direct-drive with optimum degree of efficiency
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Chipboard, softwood, kiln dried hardwood as well as all wood waste arising in typical carpenter and joinery companies.
Specifications
intake opening: 800 x 700 mm
dimensions of the rotors: 160 mm
no. of tools: 15 unit
rotor speed (rpm) approx.: 240 rpm
drive: 11 kw
capacity: 100-400 kg/h
weight approx.: 830 kg
dimensions: 189x166x155 cm
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The M&J 2000M is an extremely robust mobile single-shaft shredder designed for processing relatively straightforward inputs in large quantities. The M&J 2000M is equipped with a 205 kW diesel-hydraulic power unit that does away with the need for an on-site power supply.
It is available as a towed trailer or semi-trailer, on crawlers and with hydraulic supports, for easy transport. This mid-size unit is particularly suitable for use at landfills, where it can be moved around as required. It is also ideal for contractors and other operators that need reliable, effective mid-range shredding capacity at different locations and different parts of a site.
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TR series
The TR series has been specially developed to deal with alternative and secondary energy sources. The increased rotor diameter of 1100 mm shows that UNTHA is taking secondary-shredding to another level. The resultant increase in screen surface area facilitates high output volumes of up to 15t/h.
The TR series can process all kinds of mixed household refuse in preparation for thermal processing in mono and co-combustion systems. A homogenous end product is achieved taking into account the combustion system (fluidised bed or rotary kiln) in operation.
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GSM250 Greemman Scrap Tire Shredder.
Applicable Tires : Passenger car, Truck, Bus
Capacity : 2"/50mm chip size 8-12 tons/hour
3"/75mm chip size 14-18 tons/hour
Power : 201kw in total
Weight : 27,200kg
Dimension : L4.825m x W2.97m x H3.5m
Cutting Box Length : 1.22m
Dimension & weight : W280mm x L420mm x H320mm/80KG
Motors : 250HP Main motor x 1
3HP x 1 for input conveyor
2HP x 1 for output conveyor (horizontal)
3HP X 1 for output conveyor (slope)
5HP x 1 for Drum motor
5HP x 1 for Classifier Motor
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Single Shaft Shredder
Model: ECO 2000
Installed Powers (KW):160 / 200 / 250
Drive Oil - Hydraulic
Rotor diameter 600mm
Rotor length 2000mm
Multipurpose shredder ideal for big quantities of urban and industrial solid waste like carpets, cumbersome furniture, plastics, foils, aluminium profiles, electrical cables, wood pallets, paper, etc. The “Top Cut Hydro 2000” is the specialist in the reduction of cumbersome materials.
Grinder recommended for: Heavy - Duty, Medium and Large Size materials
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* The RASOR is a post-shredder for the generation of refuse derived fuels from pre-treated waste fractions. The continuous material feed, using two or three feed screws, ensures uniform power consumption.
* The material is shredded (practically dust-free) by slow-running cutters in the enclosed shredding unit. The automatic cutting gap adjustment guarantees minimum energy expenditure during the shredding process. Best accessibility to the counter-cutter, the wearing parts and screen basket ensure short servicing times.
Advantages at a glance
* continuous material feed with automatic cutting gap adjustment for uniformly low power consumption
* low rotor speed ensures shredding with low levels of dust and noise
* swivelling counter-cutter carrier provides optimal service accessibility
* replacement of wearing parts without the need for tools means minimal servicing times
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The M&J 2000S is a single-shaft stationary shredder that features PLCcontrolled
automatic reversal and shredding in both directions. This innovative
feature prevents material wrapping around the shaft, helping
eliminate stoppages and preventing breakdowns.
An open cutting table and a shredding zone that is both long and wide
make this mid-size model ideal for processing inputs such as household
refuse, bulky waste, industrial waste, demolition waste, etc. Depending
on the type of waste, the cutting table specified and the feed set-up,
throughputs of 5–70 tons/hour are within easy reach.
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Crushing of large swarf is a prerequisite for automatic swarf processing and cost-efficient transport.
THE ADVANTAGES OF THE STEIMEL- SWARF CRUSHER TYPE RS:
- High crushing performance with low energy requirement
- Low noise crushing
- Good accessibility of crushing chamber
- Can be integrated in any swarf processing system
- Long service life of low wear crusher tools
- Low maintenance cost due to quick replacement of wearing parts
- No special foundations required (B25 sufficient for dowel fixing)
THE FUNCTION:
Long swarf is fed into the crusher hopper by swarf conveyor systems or other means. By an ultrasonic sensor at the crusher hopper the crusher is automatically switched on and off.
The long swarf in the crusher hopper is drawn by the tearing arm. Supported by guiding hooks it is first transported to the coarse crusher and then to the fine crusher. The broken short swarf is discharged by two wiper blades via a chute.
Small sized solid parts usually pass through the crusher without blocking. Larger parts and bar-ends which might block the crusher initiate the blocking control. A reversing sequence is automatically started to discharge the solid parts. If this is not possible after several clockwise and counter-clockwise rotations of the crusher head the crusher stops. The blocking material can then be removed through the inspection hatch. Due to the typically inclined position of the STEIMEL crushers there is hardly any spilling of swarf or coolant.
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The HAMMEL KompBio is a multi talent. Different machines are united in one:
* primary shredder
* screen
* secondary shredder
The HAMMEL KompBio works in several steps. In the first step the feeding material, for example:
* biomass
* fresh wood
* root stems
* tree stems
* compost
* wet wood
* waste wood
is pre-shredded, afterwards it drops on the integrated disc screen, where organic and mineral parts are separated and discharged. The here generated end product is suitable for composting.
The clean, pre-shredded wood is then carried to the secondary shredding step. Exchangeable screen baskets and the design of the secondary unit guarantee an exact and regular end product with almost 100% constant chip size according to further usage of the crushed material (composting or energy utilization).
The secondary shredder, integrated in the HAMMEL KompBio, produces chips with a size of approx. 40 mm to 100 mm (depending on the size of the screen basket). Alternatively, the HAMMEL KompBio could be used as a windrow turner. For this purpose the screen basket of the secondary shredder is kept open during the shredding process.
In case the material contains metal parts, the HAMMEL KompBio can be optionally equipped with a magnet. By the way, our multi talent does not only shred wood but also a multitude of other materials.
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For size reduction into a size enabling the majority of the ferrous material to be separated from the non-ferrous/insulation and plastic fraction.
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Versatility and robustness
Open-type rotor granulator designed for recovery of defective pieces and sprues in a closed circuit beside the injection moulding machines. Rotor with a 200 mm diameter and length ranging from 200 mm to 450 mm.
Customer oriented solutions.
Hopper Versatility
> manual feeding as well as feeding from robot or conveyor belt
> Feed port complete with device that prevents return of material to grind
> Large funnel for easier feeding
> Possibility of feeding pieces up to a size of a maximum of 600 mm
Quality of the regrind
no dust and uniform size, thanks to: > drains to avoid powder build-up behind rotating discs
> two lateral discs running with the rotor, to eliminate friction of the material to be ground against the chamber sides, avoiding deformation from stress.
Silent functioning
(extremely reduced sound levels, below 80 dB(A) for most polymers used)
> progressive cutting action
> soundproofing panels
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The EXTRAC® Division of WAM® has been specialising in the development and manufacturing of Bag Emptiers for many years.
Today's range offers Manual Bag Openers and Automatic Bag Splitters in various versions including a wide range of options and accessories which makes this equipment suitable for applications virtually in all industries.
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Our Bag Break Systems are designed in the modular concept using standard components. This gives you more options when designing systems to fit your needs. Standard units include a bag station hopper, grate with cutter blade, bag shelf, and dust collecting systems. Discharging accessories include gravity, auger, or air options. The Cumberland Bag Compactor will aid in disposing of your empty bags.
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Application
Neue Herbold - Single-Shaft-Shredders HZR Series are mainly used for pre-cutting of bales, scrap tires, energetic utilization of waste as well as post consumer waste.
Technique
Neue Herbold - Single-Shaft-Shredders are equiped with a slow operation rotor. A hydraulically controlled ram feeder transports the feeding material into the cutting area of the rotor. Once the ram feeder has reached its final position it returns automatically to its starting position.
A powerful drive unit with a hydro clutch supplies strong engine power.
Advantages
- automatic reverse operation
- exchangeable knife supports
- exchangeable cutting heads (bolted/plug-in connection)
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LRK series
The LRK series of single-shaft shredders has been specially developed for plastic shredding with intermediate through-put rates. Our principal aims when developing this series were user-friendliness, reliable operation and low wear-related costs.
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MR series
The MR series was primarily conceived for the shredding of plastics but is also used, for example, for processing wood off-cuts and textiles. The outstanding feature of this mid-range single-shaft shredder is its high through-put rate, achieved with the help of the rotor and swing-pusher in-feed system used to force materials into the machine. The geometric shape of the rotor can be adapted and the most suitable cutting blades selected to meet your specific requirements.
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The patented BHS Rotorshredder achieves a selective size reduction, disintegration and separation of:
# electric and electronic scrap (WEEE)
# refrigeration units
# shredder light fraction
# shredder heavy fraction
# non-ferrous metal compounds
# slags
# and much more
All materials are selectivly reduced in size and at the same time compo-
site materials are disintegrated to a large extent. In the BHS Rotorshred-
der RS the input material is crushed by using a combination of impact and shear forces. The machine is working continuously. After reaching the targeted size, the material immediately leaves the machine by cen-
trifugal force. The shredding tools are of very simple design and require no adjustment or sharpening.
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When roughly shredding voluminous cardboard articles and waste consisting of corrugated board, the cardboard shredders from ERDWICH are in their element, either as a preliminary stage for subsequent continuous recycling processes or for the optimal pressing efficiency of pressing systems.
The material is fed manually or via a conveying system into the machine. The slow-speed draw-in rotor seizes the material. The faster running ripping rotor equipped with flail type ripping elements shreds it between the two rotors.
The different sizes and equipment variants of our shredders are suitable for a huge spectrum of applications and are readily adaptable to individual customer requirements.
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For shredding to exactly defined sizes of piece, the ERDWICH single-shaft technology represents the sophisticated and economic solution. The effective, thousand fold proven rotor – stator cutting principle with sieve below for defining the size of piece reduces the materials exactly in a single-pass operation. The material is grabbed by the cutting rotor and is cut repeatedly at the stator until the desired size is reached and is discharged through the perforated sieve mounted under the machine. Due to their space-saving construction and their variable drive concepts with rotation speeds specially adapted to the material, these solid, highly efficient shredders are the all-rounder for universal fields of application.
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... see all the products in the category
Shredders
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