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Fives Cail's beet washing installations are among the best in terms of washing efficiency, reduction of sugar loss and are especially designed to save energy. The finishing drum was especially developed for an optimized washing of the beet groove.
Advantages of finishing drum
Contact of the beet with the rubber panels: Sugar losses reduced
All of the faces of the beet undergo cleaning
With effective washing there is a reduction of :
- Quantities of knives used
- Contamination of the diffuser
- Pressure losses in filtration
Maintenance reduced : due to abrasion
Fives Cail's equipment for beet washing:
Beet extractor
Pre-washing and washing drum
Stone catcher
Weed catcher
Finishing drum
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Mixed washing machines with drum
The washing plant with drum is particularly suitable for degreasing small metal parts (screws, nuts and bolts etc.).
The components to be treated are generally placed on a hopper which chokes the load of the machine.
The transport system consists of a spiralled drum which by rotating on its axis drags the pieces through the different stages of treatment and then unloads them on a chute or directly into baskets.
This is an extremely reliable and versatile plant.
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Miji Lif 24 - Recognized as the Industry Standard
Stand Alone Unit
Multi-Stage with Manual Load Transfer :
Multi-Stage with Automatic Load Transfer The Magnus
MIJI LIF 24 is the latest design of the original pneumatic
driven platform agitation parts washer.
Modular by Design - the modular Miji Lif 24 can be arranged to meet most cleaning applications as a stand alone, multi-stage with manual load transfer, or multi-stage with automatic load transfer.
Powerful Cleaning Capabilities - rotation, ultrasonic, high volume liquid sparging options are available, if required, to enhance the time tested and proven platform agitation.
Thorough Cleaning - reaches difficult interior areas of parts.
Sloped Bottom - sloped bottom allows easy cleanout of the tank.
Load Capacity - generous 150 lb. load capacity is standard, optional 450 lb. load capability.
Available in three standard sizes - Miji Lif - 24 1X, Miji Lif 24 -1.5X, and Miji Lif 24 - 2X
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The Iron or Inox washing machines with rotary basket, are ideal for clean of small metals and for degreasing metals from medium to large size depending on the model.
MODEL 313
lenght: 1080mm
width: 1080mm
basket diameter: 950mm
useful height washing: 550mm
water or degreasing quantity: 100Kg
detergent quantity: 4Kg
additive quantity: 3Lt
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The Iron or Inox washing machines with rotary basket, are ideal for clean of small metals and for degreasing metals from medium to large size depending on the model.
MODEL 312
lenght: 900mm
width: 900mm
basket diameter: 780mm
useful height washing: 450mm
water or degreasing quantity: 69Kg
detergent quantity: 3Kg
additive quantity: 2Lt
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The Iron or Inox washing machines with rotary basket, are ideal for clean of small metals and for degreasing metals from medium to large size depending on the model.
MODEL 315
lenght: 1500mm
width: 1500mm
basket diameter: 1418mm
useful height washing: 800mm
water or degreasing quantity: 200Kg
detergent quantity: 7Kg
additive quantity: 6Lt
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The hydro-kinetic washing machine is ideal for cleaning and degreasing details of reduced dimensions and various shapes.
The components are placed in special baskets and then inserted into a rotating drum on its horizontal axis inside a cabin.
The washing cycle includes a spraying phase and a dipping phase with strong shaking of the detergent solution. In this way the chemical action of the degreasing product is combined with the mechanical action of the jets. This is followed, where applicable, by a rinsing phase and lastly, drying.
This is an extremely reliable, compact and flexible solution, ideal for productions of reduced volumes and good levels of cleaning can be obtained.
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Standard washing systems with dipping in tanks and with automatic travelling lift
The system with dipping in tanks and with an automatic travelling lift is the suitable solution for multi-stage treatment cycles (phosphating, activating, pickling, chromating). The components are placed in baskets to then be transported by an automatic lift system to the various treatment tanks and then to the drying station. The system can be developed in line or with loading and unloading concentrated in the same position. It is possible to programme different cycles according to the components to be treated.
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Standard spray washing machines with booth, one or more stages
The machine with booth is recommended for the inter-operational washing of various details if high standards of cleaning are not required.
Generally the pieces are placed in baskets and then introduced into the work chamber, where washing is by spraying, followed by drying. In some cases (typically before and after the thermal treatments), there may be several stages (for example: spray washing washing by dipping rinsing).
Loading and unloading can easily be automated.
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The BRC cleaners are designed to cleanin components placed in a basket. The wash in done by rotating the basket in a bath with hot alkaline cleaning fluid. There is continuous high-pressure injection of cleaning fluid into the bath. This process results in strong cavitation, which is a highly efficient method to clean component corners and holes.
The BRC cleaners are equipped with a rotating fixture that can be oscillated. It is possible to perform 1-4 stages in the same chamber, e.g. wash, rinse, passivation and drying. The re-circulating cleaning liquids are pumped with separate pumps from each tank and continuously filtrated through the filtration units.
These cleaners come highly equipped as standard. Features such as heat and sound insulation, a stainless steel construction, automatic refill, overfill protection, high-pressure vertical multistage pumps and several other kinds of equipment make the cleaner a perfectly functioning unit. Sampo Rosenlew offers accessories for the BRC series, which ensure easier use and prolonged wash fluid life. The cleaning process can be fully automated by integrating a conveyor system to the production line.
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The washing machine with the component positioned on a rotating platform is the ideal system for washing small- and medium-sized mechanical pieces. The transport system consists of a daisy wheel mounted on an indexed table which, moving around a central pivot, brings the satellite holders at the ends of the arms to the different stages of treatment (washing, blowing and drying).
The rotating platform is conceived in such a way as to guarantee absolute precision in the positioning of the components to be washed. In addition, if necessary, each satellite component-holder can be made to rotate.
The special conception of the design allows optimizing space and therefore limited overall dimensions. This characteristic, together with the loading and unloading concentrated in a single position, makes the machine especially suitable for integration into a production line with island organziation.
In addition to compactness and precision, the washing machine with a rotating platform is distinguished by its exceptional reliability.
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ROTATING PLATFORM WASHING MACHINES
The rotating platform washing machine is used to obtain a perfect cleaning of big dimension pieces (up to a cylinder sized 2,000 mm in diameter, 2,000 mm in height and of 7,000 kg in weight).
The platform, mole in solid structure, is equipped with an oleodynamic system for the introduction, rotation and exit of the pieces. The machine can be located on or under floor.
• Rotating platform with max load capacity of 7,000 Kg
• Closed cycle spray washing with warm water and detergent; cold or warm water rinsing
• Gas heating system applied on the tanks
• Rotating and movable spray nozzles
• Automatic control of the tank levels
• Filtering system of the circulating solution
• Control and management computerized system
Technical features:
- closed cycle washing with detergent and water up to 80°C
- closed cycle rinsing with cold or warm water
- heating with burners connected to the tanks
- automatic feed of the cleaning solution with water taken from the rinse
- filtering system
- computerized management and control system
- overall dimensions 7,000 x 6,000 mm
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The Iron or Inox washing machines with rotary basket, are ideal for clean of small metals and for degreasing metals from medium to large size depending on the model.
MODEL 301
lenght: 635mm
width: 635mm
basket diameter: 560mm
useful height washing: 300mm
water or degreasing quantity: 40Kg
detergent quantity: 2Kg
additive quantity: 1Lt
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The Iron or Inox washing machines with rotary basket, are ideal for clean of small metals and for degreasing metals from medium to large size depending on the model.
MODEL 302
lenght: 900mm
width: 900mm
basket diameter: 780mm
useful height washing: 450mm
water or degreasing quantity: 69Kg
detergent quantity: 3Kg
additive quantity: 2Lt
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The Iron or Inox washing machines with rotary basket, are ideal for clean of small metals and for degreasing metals from medium to large size depending on the model.
MODEL 303
lenght: 1080mm
width: 1080mm
basket diameter: 950mm
useful height washing: 550mm
water or degreasing quantity: 100Kg
detergent quantity: 4Kg
additive quantity: 3Lt
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The washing machine with an anthropomorphic robot is particularly recommended for the precision treatment of complex components, including of different shapes.
Inserting the robot into the washing machine (whether of the booth, transfer or pallet recirculating type) allows, after a simple programming of the movements, positioning the spray fixed to the wrist near the critical recesses to be fluxed.
The robotized solution is ideal if the customer needs perfectly washed complex components but without having production volumes on the individual product that justify the use of tailor-made machines. With the implementation of high pressure circuits (400-800 bar) the anthropomorphic robot machine is particularly suitable for deburring operations.
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Washers
Multi-Stage, Pre-treatment Systems and Parts Washers
Multi-Stage Surface Preparation Systems are utilized for metal and plastic substrates. These systems are used extensively to prepare surfaces prior to painting or to clean parts after machining or forming operations.
Standard Features:
- Mild Steel Tanks
- Drains & Overflows
- Overflow Gutters
- Dual T-304 Sludge Screens
- Solution Level Controls - Mechanical
- CPVC Risers & Plastic Nozzles
- Vertical Pumps with SS Shafts & Impellers
- TEFC Motors
- Heating Equipment (gas fired immersion)
- Tank Drain Valves
- Stainless Steel Conveyor Track
- CPVC piping
- Mild Steel Housing / Polypropylene Roof Panels
- Drain Decks
- Bulkhead Type Access Doors
- Ventilation & Drip Shields
- Electrical Control Panel
- Work Shrouds
- Conveyor Shroud
- Fiberglass Grating
- Thermometers (heated stages)
- Temperature Controls
- Pressure Gauges
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UNDERCHASSIS WASHING PLANT
The underchassis washing plants by RAIMONDI S.r.l. are an innovative washing system, able to answer specific technical requests efficiently.
They are characterized by a high level of automation and by the possibility to shape different washing positions in a personalized lay-out so as to solve any special request and to satisfy any space and washing necessity.
A management computerized control system assures the functioning of the plant and promptly solves any eventual fault.
Constant reliability is another distinctive feature of these plants.
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Fully automatic load transfer systems are engineered for high throughput washing applications in situations where labor reduction is warranted or where process control is critical. Featuring the Magnus air powered articulating load transfer system; the loads are automatically transferred from stage to stage in both our rotating and non-rotating systems.
These systems can be configured with all of the stages and options available with our manual load transfer systems, and be combined with Magnus dryers or blow offs as well as other operations such as demagnetizers, inspection booths, dip coaters, etc.
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GBP:s industrial washers are available in three different sizes. All washers are made of robust steel plating with a blue and white finish. The washers are fitted with a connection to a ventilation system and can easily be connected to your ventilation system.
Microclean
Microclean. For washing small machine and engine parts.
Maxiclean
Maxiclean with two separate wash systems.
Masterclean
The largest of our industrial washers with two seperate wash sytems.
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The tunnel of pretreatment to spray to tape is a washing machine/pretreatment to spray constituted from and/or more stages (therefore the treatments can be multiple), connected to a series of blots of it (furnaces, cabins, etc.) connected between they to ring for through of an aerial conveyer, in order to compose a complete line of paint job.
Particularly it is employed on those manufatti that they cannot be hanging in vertical and where or therefore necessary to support same on a tape (the sgrassaggio, pickling, washing, washing pure water demi or demi, phosphating, disodissidazione, chromate treatment etc.)
The tunnels of pretreatment to spray generally are realized essentially from (possible varying to chosen of the Customer):
- Bathtub for the control of the liquid
- Thermal Covering
- Body advanced tunnel
- Slides of water-drainage
- Filters
- Sent Elettropompe of fluid to the rampe of spray
- Organs of interception and regulation
- Pipages of connection between collectors, pumps and bathtub
- Rampe of spraying door-nozzles
- Nozzles and fascette with attack
- Instruments for the visualization of the temperature and the pressure
- Riscaldatori bathes
- Termoregolazione
- Control levels
- Fan of aspiration vapors
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Industrial conveyor belt washing machines:
Mod. 320/TS
Conveyor belt machine for washing, rinsing and drying totally constructed out of AISI 304 stainless steel.
Conveyor belt width: 200 mm, with a clearance height through the machine of 200 mm.
The plant is used for the continuous washing of brass electro valves that require the removal of emulsion which are used in the machining process on Transfer .
The machine shown here is at one of our customers locations in Italy.
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Continuous or step-by-step tunnel
Spraying tunnels working with water cleaners are particularly suitable for:
• Items in bulk, in baskets or on frames
• Homely items and stainless steel pots
• Car components (shafts, pistons, one-blocks, brake disks, and so on)
• Worked bodies
• Iron, cast iron and brass valves
• Electromechanical and metallurgic items
• Components of tractors and agricultural machines
• Electronic boards (after welding to remove colophony fluxes in water soluble)
• All the items that require degreasing (surface or quite strong), a final excellent aspect and a perfect drying
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After 50 years of experience in washing process, Bardi washing machine for 5Gallons, manufactured in different sizes from 300 to 3.000b/h, is able to guarantee the highest level of bottle hygienic quality today on the market.
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Rotary drum machines (or Archimedes's screw) work with water solutions and particularly suitable for the treatment of all those items of little-mid dimensions, not so delicate, which require degreasing, rinsing and drying. Pieces are bulked loaded into the hopper (manually or through opportune device) so to arrive to the rotary drum conveyor for the treatment phases whereas the warm cleaner is sprayed violently through spraying nozzles opportunely positioned.
After the degreasing phase and chips removal during which contaminating substances are removed items go through a neutral zone for draining before being rinsed and/or passivated and finally dried with hot recirculated air.
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This machine receives the product from the dry earth remover (where necessary) and carries out a final washing in preparation for the machine which follows: the centrifugal destoner. The special longitudinal showers and remixing of the product, reduce the water consumption to a minimum.
Design features:
- hot galvanized steel structure
- washing drum in AISI 304 st. st.
- longitudinal washing showers
- drive with motoreducer
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Ideal for treating medium and large sized parts
Spray washing using water and detergents. They can be used in sectors such us : maintenance, thermal treatments, paint stripping.
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Extremely flexible machines and systems ideal for washing complex parts with dead holes and cavities.
Their shape and compact dimensions make them a particularly suitable system for location alongside machining center.
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These machines are extremely flexible and executed in accordance with the customers' requirements. They can be one washing or multi phases with blowing and following drying module in line or like a chamber.
This machine can be considered even in its easiest configuration like a tool machine in the big familly of washing machines thanks to its ability in swabbing chips and oil from the most difficult hollows.
The universality in using such a machine is confirmed by the big panorama where the machine has found success; many industries in oil-dynamic, hydraulic and auto-motor fields that found a valid solution for chips removal replacing conventional methods like ultrasound normal spraying.
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