|
|
| This compact spray cleaning and drying system with process validation has been developed for various industries (medical, precision, electronics, watch making, ophthalmology etc.) and is available with one or two doors. |
|
The units of the "Compact U.S." or "Special U.S." series are made up of washing tubs supplied with one or more electrostrictive transducers.
Their operating principle consists in propagating vibrations through the liquid at a variable frequency, that can generate high-pressure and lowpressure waves, resulting in the cavitation of the liquid.
Cavitation produces vapour bubbles that implode and thus hit the walls of the component being treated an infinite number of times. This reduced but diffuse force helps detaching the dry dirt. All reservoirs are constructed in stainless steel and are doubleskinned with thermal insulation.
The construction of multiple stage systems in semiautomatic and automatic versions may be achieved by aligning the single units according to the treatment which the mechanical pieces must undergo. |
|
The final operation in the process of precision surfacing with abrasive media is cleaning, and Lapmaster Ultrasonic Cleaning Systems offer performance second to none.
Ultrasonic cleaning is faster, more thorough, and safer than any other method. Scrubbing, soaking and steam don't even come close. Lapmaster Ultrasonic Cleaners are powerful enough to remove heavy oils, waxes or slurries, yet gentle enough to clean tiny, precision assemblies.
Ultrasonic sound waves moving through a cleaning solution create an effect called cavitation: the rapid formation and implosion of microscopic bubbles. Heat enhances the process. The deep cleaning action of ultrasonics removes even the most stubborn dirt and contaminants.
There are many models available, from stand alone benchtop systems with capacities of 1/2 gallon up to 13 gallons to larger floor standing production systems with multi-tank automated processing capabilities. Lapmaster also offers a complete line of companion cleaning agents and equipment accessories.
Let the Lapmaster Applications Lab process a sample of your components. Our technical staff will select the most cost-effective approach to lap, polish and clean your components. |
|
Working with some of the world's leading companies in medical device manufacturing, Layton have the experience, application knowledge and systems to support the effective cleaning of precision engineered surgical implants and medical devices.
Layton can provide fully integrated component cleaning and surface treatment technology together with process and product support throughout the entire production line from intermediate cleaning through to final clean, passivation and sterilisation prior to packaging. |
|
Fully automatic load transfer systems are engineered for high throughput washing applications in situations where labor reduction is warranted or where process control is critical. Featuring the Magnus air powered articulating load transfer system; the loads are automatically transferred from stage to stage in both our rotating and non-rotating systems.
These systems can be configured with all of the stages and options available with our manual load transfer systems, and be combined with Magnus dryers or blow offs as well as other operations such as demagnetizers, inspection booths, dip coaters, etc. |
|
- Finest quality stainless steel
- Double wall insulated construction
- Adjustable output power controls
- 125 lb. and 200 lb. load capacity
- Electric heat
- Cartridge filter
- Oil skimmer
- Patented AirRise® cover opener
- Environmentally safe
- Leading edge technology
- Able to clean interior surfaces
- Better than mechanical cleaning
- Penetrates into cracks and crevices
- Suited to a wide variety of applications
- Best where extreme cleanliness is required
- Manufactured entirely in the USA
Ultrasonic cleaning is a result of high frequency sound waves introduced into a cleaning liquid by means of a series of "transducers" mounted to the cleaning tank. The sound travels throughout the tank and creates waves of compression and expansion in the liquid. In the compression wave, the molecules of the cleaning liquid are tightly compressed together. Conversely, in the expansion wave, the molecules are rapidly pulled apart. The expansion is so dramatic that the molecules are ripped apart, creating microscopic bubbles.
The bubbles are not seen by the naked eye since they are so small and exist for only a split second of time. The bubbles contain a partial vacuum while they exist. As the pressure around the bubbles becomes greater, the fluid around the bubble rushes in, collapsing the bubble very rapidly. This violent collapse, combined with the liquid jets' velocity, provides a very intense cleaning/scrubbing action in a small area. This scrubbing action exists throughout the cleaning bath. When utilizing detergents designed for aspecific application, a synergistic cleaning action is produced. |
|
The Magnus AJA LIF is a heavy duty, low maintenance immersion washing and processing machine that mechanically agitates the parts in a hot or cold cleaning solution.
One Tough Workhorse - the standard AJA LIF has a load capacity of 2200 lbs. of parts, and heavier optional load capacities are available (see available options).
Three Agitation Stroke Lengths - selection of short, medium or long strokes engineered to allow cleaning a variety of parts.
Thorough Cleaning - reaches difficult interior areas of parts because moving parts through cleaning solution creates greater cleaning effect than simply moving liquid around parts.
Cost Effective - better cleaning minimizes costly production rejects and eliminates hand scrubbing.
Air Powered Lift/Agitation System - provides greater agitation speed than comparable electromechanical lift devices. |
|
The TunnelSonics parts washers are a continuous conveyorized in-line flow Neptune Radial systems. The TunnelSonics products are is ideal for applications such as In-line continuous product cleaning of small parts from:
- screw machines
- stamping operations
- lapping and similar operations
- machine parts
- part assemblies
- fasteners
- springs
- header operations
Where continuous product flow is preferred, the In-Line system can clean, rinse and dry at speeds up to 20 feet per minute in mild aqueous solutions.
Cleaning is achieved by passing the product through exclusive Power Sonics RADIAL 360° transducers. Cavitation levels are 10 times, or more, as great at the same power input as conventional flat type transducers. Floor space is optimized since systems are generally integrally mounted on their own bedplate, also simplifying installation. |
|
The parts to be cleaned are placed into a revolving basket Rapid cleaning is achieved by spraying hot detergent solution from three spray pipes located around the backet.
Specifications:
Basket diameter (mm) of 950 to 2600.
Maximum loading (kg): 1000 to 2000:
Pump pressure (bars) : 3 to 30
Applications:
Cleaning of parts between processes
Cleaning of parts prior to assembly
Surface treatment
Degreasing of mechanical parts within a few minutes..
Characteristics:
A range of 6 machines
Enclosed environment
Robust stainless steel construction
Avalaible with one of several tanks
Easy access to tanks
Low consumption of detergent and energy |
|
Magnus Equipment has a broad range of standard parts washers to address most cleaning applications (Selection Chart).
Features include:
Loads from 100 lbs. up to 4000 lbs.
Aggressive pneumatic vertical immersion agitation
Sloped bottom, filtration
Air sparger, coalescing
Ultrasonics, rotation (where applicable)
10 year warranty on all air cylinders
Magnus Equipment specializes in designing custom systems from $10,000 to multi-million dollar projects.
Capabilities include:
Process design to meet cleaning / drying requirements
Project engineering to meet throughput requirements
Turnkey startup
After sales support
Guaranteed clean & dry parts
To find out how Magnus can address your specific requirements, please send us an email.
Magnus Equipment
info@magnusequipment.com
800.456.6423 • 440.942.8488 • Fax: 440.942.8590
4500 Beidler Road • Willoughby, Ohio 44094
Copyright 2001-2003
|
|
Miele offers the fully programmable model IR 6001 Industrial Washer. Designed specifically for industrial batch cleaning applications the IR6001 features multiple dispensing pumps (for detergent, neutralizer and additives such as saponfiers), low water consumption and a powerful forced air drying unit.
Depending upon the complexity of your application, Miele laboratory glassware washers can also be utilized for industrial cleaning. All Miele washers allow for purified hot water rinses, automatic detergent and neutralizer dispensers, powerful water circulation and a host of specialized inserts and baskets |
|
| Mac-Dry solvent systems perform the washing cycle inside a sealed chamber, into which one or most baskets have been previously introduced containing the parts to be treated. When the cycle is started, once the door has been closed, a first pre-washing bath is performed lasting 1 minute, in hot solvent (temperature between 45°C and 80 °C depending on the type of solvent and type of pollutant), sprayed by means of high-pressure jets directly on the parts. The solvent of this first bath, which now contains 90% of the contaminants in solution, is then conveyed to the distiller incorporated in the system, which fully regenerates the liquid for subsequent re-utilisation. |
|
The parts to be cleaned are placed into a revolving basket Rapid cleaning is achieved by spraying hot detergent solution from three spray pipes located around the backet.
Spécifications:
Basket diameter : 600 to 1100 mm
Maximum loading : 500 kg
Pump pressure : 2 to 10 bars
Applications:
Cleaning of parts
Cleaning of tools
Surface treatment
Cleaning of parts for reconditioning and renovation.
Degreasing of heavily contaminated parts within a few minutes..
Characteristics:
Enclosed environment
Strong stainless steel construction
Small space required
Short pay back time
Low consumption of detergent and energy |
|
parts resting in baskets or racks
charging operations
standard design in 2 (charging) sizes
customized adjustments
modular design
single or multi-stage washing and rinsing process
spraying, immersion, flood and blow-off cleaning, ultra-sound, hot-air drying, vacuum drying
turning and rotation of goods
manual and automatic charging |
|
| Magnus' sister company, Power Sonics, provides the ultrasonics for Magnus immersion agitation tanks. The ultrasonics cavitation distributes a very intense mechanical energy to reduce cleaning time and clean some soils that immersion agitation alone will not remove. Our ultrasonic application involves more than placing some transducers in a tank. Magnus uses the expertise of Power Sonics to integrate the ultrasonics and insure it is the right application for the situation. Ultrasonic tanks may employ a sequence of alternating immersion agitation and ultrasonics to provide the optimum cleaning. Power Sonics Ultrasonics is available integrated into Magnus immersion agitation systems as well as custom mono-rail or in line systems. |
|
Continuous in-line flow RADIAL systems are ideal for applications such as in-line continuous product cleaning of wire, strip, rod, tube and bar material. These systems clean, rinse and dry at speeds up to many hundreds of feet per minute in mild aqueous solutions. Cleaning is achieved by passing product through exclusive Power Sonics RADIAL 360 degree transducers. Cavitation levels are 10 times, or more, as great at the same power input as convention flat type transducers. Floor space is optimized since systems are generally integrally mounted on their own bedplate base, also simplifying installation.
- Available in two diameter sizes
- Ultrasonic wash, spray rinse models
- Ultrasonics wash, ultrasonic rinse models
- Options for pre-spray and post-spray sections
- Options for air wipe sections
- Various filtration and other ancillary options available |
|
Digital frequency generation and control, constant power output and the interval function ensure that the parts are cleaned extremely precisely.
- Digital frequency generation and control
- Multi-frequency with 40, 80 and 120 kHz for coarse, fine and superfine cleaning
- The SONIC DIGITAL MULTI is available as a two-frequency and three-frequency device
- Constant power output - digitally controllable between 10 - 100%
- Separable generator and control console
- Interface for monitoring and controlling process-relevant functions
- Switched mode power supply
- High efficiency - low heat build-up
- Optimized operational reliability |
|
Parts cleaning and metal treatment processes often require multi-stage processes. Magnus tanks are modular and may be arranged in a line to provide multi-stage process systems. Stages may include:
- pre-wash
- electro-clean
- etch
- phosphate
- rust protection
- ultrasonic wash
- rinse
- pickle
- seal
- spray stages (standard and high pressure)
These stages may be combined with Magnus dryers or blow offs as well as other operations such as demagnetizers, detail booths, inspection booths, dip coaters, etc.
Features:
- parts movement through these systems is facilitated
by use of roller conveyors on the platforms and
interconnecting sections
- operators manually transfer the load from stage to
stage over roller conveyors.
- sequentially moving baskets, allows all stages to be
used at the same time for maximum system capacity.
- conveyor turns may be configured into an "L" or "U" shape
where space prohibits a straight line system.
- stages can be equipped using optional cycle timers to
notify the operator when a stage is completed.
- roll over lids are available so that a basket may
pass over an occupied stage if desired.
- systems may be provided with partial tunnels to provide
ventilation and exhaust control.
Since the machines are modular in design, stages may be added or rearranged as needed at a future date. |
|
Miji Lif 24 - Recognized as the Industry Standard
Stand Alone Unit
Multi-Stage with Manual Load Transfer :
Multi-Stage with Automatic Load Transfer The Magnus
MIJI LIF 24 is the latest design of the original pneumatic
driven platform agitation parts washer.
Modular by Design - the modular Miji Lif 24 can be arranged to meet most cleaning applications as a stand alone, multi-stage with manual load transfer, or multi-stage with automatic load transfer.
Powerful Cleaning Capabilities - rotation, ultrasonic, high volume liquid sparging options are available, if required, to enhance the time tested and proven platform agitation.
Thorough Cleaning - reaches difficult interior areas of parts.
Sloped Bottom - sloped bottom allows easy cleanout of the tank.
Load Capacity - generous 150 lb. load capacity is standard, optional 450 lb. load capability.
Available in three standard sizes - Miji Lif - 24 1X, Miji Lif 24 -1.5X, and Miji Lif 24 - 2X |
|
The Magnus MAGNA LIF is an immersion washing and processing system that mechanically agitates parts in a chemical solution.
Provides Dual Agitation - parts and the cleaning solution are both agitated to assure thorough cleaning.
Finger tip control - allows for a single control that raises and lowers the platform for easy loading and unloading.
Dial-A-StrokeTM Control - unique control panel changes the length of the stroke from short, medium or long at the flip of a switch, allowing complete cleaning of parts with complicated internal passages.
Virtually trouble free - engineered with an outboard guide roller. The cantilever design greatly reduces maintenance and provides for easy lubrication. Protects from possible attack of cleaning chemicals, dirt and other materials.
Cost Savings - eliminates hand scrubbing and minimizes production rejects through superior cleaning capabilities. |
|
|
|
