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MCCS-1000 Wash Only
Standard Description:
JRI's Modular Conveyorized Cleaning Systems are our premier line of pass-through cleaning units. Available as modular units, these systems can be purchased as part of a complete cleaning solution.
The MCCS-1000 is our wash only unit and includes a host of refinements that will make this one of the most reliable machines on your floor. With a compact footprint, 200 gallons of solution capacity, and our generous pump and heat offerings, this machine is a full production cleaning machine!
Choose from one of the most diverse product offerings in the marketplace with one of the largest option lists in the industry. If your application does not fit one of the standards; exactly, contact us for a quote on a custom unit for your application.
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Ceever "Robot" plants are composed by different basins, one or more automatic transport trolley for the movement of the basket and a covering gallery that avoid any diffusion of fumes. The great success of this plants is due to its versatility, but also to its great productivity and reliability. It’s also recognized as eco-friendly.
It’s possible to adapt our plants to several kind of treatments cycles and also to adapt very different kind of automatic loading and unloading system to its. Robot series is suitable for polishing, galvanic treatments, phosphatizing and burnishing.
Another important feature is the "random system" that allows to choose for every basked its own treatment program, that’s mean the opportunity to doesn’t work by lot. This system allows a great versatility in the use of the plant.
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Sprymaster plants are washing booths provided with fixed or rotating internal platform for spray washing with a water-based detergent.
Operation is clean, odourless and fully isolated from the surrounding environment. The spraying chamber is closed by a front door driven by one or two pneumatic cylinder(s) or a motor reducer and racks. The ducts of the spraying nozzle network are oriented in the washing chamber.
The jet configuration has been arranged in such a way as to cover the surface of the items being treated through a procedure which includes chemical, mechanical and thermal functions.
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Include:
Stainless steel tank-fully insulated
Exterior Hammertone powder coat finish
Built-in thermostatically adjustable heat
Digital timer controlled ultrasound
40 KHz frequency with sweep
Hinged stainless steel cover
Dual cartridge filtration with weir and spray bar
Omega Pro Model OMG-5022
Unique Features:
25 Gallons
4" Weir
1 phase/120 VAC/15 Amp
1000 Watts Ultrasonic Power
Tank Dimensions:
18" length x 18" width x 14" working depth (20" Overall)
Overall Dimensions:
44" length x 21" width x 34" height
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A better alternative to labour intensive and hazardous manual cleaning with flammable solvents is now available.
Stencil cleaners
PCB defluxers
Cleaners for manufacturing tools and equipment
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Electronic Cleaning
PRECISE CLEANING
Many electrical and electronic components damaged in a fire or flood can be effectively cleaned with the Omegasonics line of Ultrasonic Restoration Pro Systems. But some items are best restored using a process in which the component is subjected to less water. Items such as tube style televisions and monitors, computer routers, electrical and oscilloscope meters, flat bed scanners and other high dollar, intricate, sensitive electronics are best suited for the Omegasonics E Series line of Electronic Cleaning Stations.
The Omegasonics E Series Electronic Cleaning Stations are the ideal wet cleaning complement for advanced electronic components. Restorators can now effectively clean delicate electronic instruments, increase calibration accuracy and remove dirt contaminants and smoke residue from a variety of electronic items.
Unique Features:
Easy access rotary turntable for parts positioning
Exhaust blower ventilation
Handheld spray gun for precision cleaning
Built-in air gun for pre-cleaning heavy contamination
Recessed lighting for a safe, well-lit work area
Industry 1st - Removable control panel
Rhino lined cleaning chamber bottom resists scratches, mold and rust
Electrical: 1 phase, 120 volts, 15 amp
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Aqueous products range from our Bransonic® line of tabletop cleaners to our sophisticated Benchmark cleaning consoles for the semiconductor and disk drive industries. Between are many choices in pre-configured units and modular cleaning lines to meet the most demanding production requirements. Typical applications include particulate removal, defluxing, and many others. Deionizers, coalescers, and other water treatment and waste water treatment support modules are available.
New aqueous cleaning methods have refined industrial cleaning and provide effective, environmentally-friendly results. Water is the most common cleaning fluid and, invariably, systems using aqueous-based solutions are safe to handle, have low operating costs, and are effective over a wide range of applications. In addition to being environmentally friendly, there are a number of other benefits to utilizing a water based system. These include factors like:
Literally thousands of chemistry choices
Effective on a wide variety of soils
Low Volatile Organic Compound content
Compatible with most materials of construction
Low operating costs when used with recycling equipment
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MULTI-STAGE AQUEOUS ULTRASONIC CLEANERS
The standard Microclean Compact 4-stage aqueous cleaning system (heated ultrasonic clean, rinse, rinse, warm air dry) suits a wide range of cleaning needs in aerospace, automotive, electronics and other industries. Closed loop high purity deionised water rinsing provides organic and ionic cleanliness superior to MIL standard.
Standard Microclean features include undersurface jets and weir overflow to all wet stages. Options include:
* pre-clean module with oil separator for heavy duty cleaning
* ultrasonics to rinse stages
* vertical agitation to all wet stages
* double capacity hot air drying for increased throughput
The Microclean's modular design means that additional stages can be added to meet a variety of process requirements.
Microclean Compact 450 Mk2 4-stage ultrasonic aqueous cleaning system with Autotrans Mk4 Minor.
Microclean systems may be operated manually or fitted with Autotrans Mk4 automation, when the Microclean's PLC-based control system interfaces with the Autotrans to provide fully automatic operation.
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HAMO LS-950 Endo
Automatic Washer for Endoscopes.
Cleaning, Disinfecting and Drying Machine
Wash chamber 500/530/530 mm (19.69/20.87/20.87 inches) (W/H/D).
The economical machine for cleaning, disinfecting in the central sterilisation department or on the ward.
Highest Demands for Cleaning and Disinfection in Hospitals
High Quality and Only Machine with Single Channel Checking System
The HAMO LS-950 Endo was developed specifically for hospitals, to be used in the central sterilisation department or on the ward. The machine and the baskets are designed for cleaning the following parts:
* instruments
* rigid and flexible endoscopes
* glassware
* container
* AN-tubes
* OP-shoes
* baby bottles
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TYPHOON® MB-H Heavy-Duty Belt Conveyor Washer
The Proceco model TYPHOON® MB-H is a heavy-duty power-spray-type belt washer designed for automatic processing and cleaning of heavily contaminated and/or heavy parts and components. Capacities of up to 300 pounds per square foot are available.
TYPHOON® MB-S Modular Belt Conveyor Washer
The Proceco model TYPHOON® MB-S is a medium- and light-duty power-spray-type belt conveyor washer designed for automatic parts processing. The standard cleaning process is a heated recirculating stage using an aqueous-based detergent, followed by a heated recirculated rinse, followed by a heated or a cold air blow-off or dryer. Capacities range up to 25 pounds per square foot.
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The CLEANSTAR™ automatic inline bottle air rinser for plastic or glass container.
This system can handle any stable bottle shape without the use of any change part and adjustments can be done without the use of any tool. This vacuum assisted air blower can also be fitted with ionized air system eliminating static on plastic bottle, helping remove foreign particles attach to plastic bottle. Particles will be trapped onto a recuperation system with the help of H.E.P.A. filter. The speed of this system can reach 120 BPM depending on the number of heads used on the system, bottle shape, material and treatment time
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FORMULA 750
The Formula 750 automatic parts washer offers powerful component cleaning with economical use of space, labour and capital firmly at the top of the priority list.
Simply load your parts onto the rotating table, set the timer and let the machine do the rest. Return in a few minutes' time to find your parts clean, flash dried and ready for use.
* Adjustable timer control
* Effective filtration system
* Wash pump delivering 100 litres/min at 3 bar (45 psi)
* Available in single or three phase
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Drum washing plants are particularly suitable for the continuous and at random treatment of small and medium-sized pieces, such as screws, bolts and small metal pieces in general. The material is moved forward by the slow rotation (at variable speed) of a cylinder, which contains a spiral at preset pitch. During the advancement motion, parts undergo cycles of treatment. Spiral continuous and slow rotation allows the movement of the pieces and the consequent removal of grease or swarf and drying them perfectly. The loading operations can be either manual or automated through automatic loading devices.
Ceever realization of standard machines is put side by side with the production of special cochlea realized in base to the specific demands of the client, both as regards the cycles of treatment (phosphating, de-phosphating, phosphate-degreasing, etc.) and mechanical sizing and/or special applications for automation.
In order to optimize the treatment cycles, are available, on request, several OPTIONAL:
Metering device pump for detergent
Mud dredge and chip remover
Masks of spraying
Deoiling
Filtrations
Drying and/or blowing
Additional tank
Heating to low dissipation
Weekly clock
Safety vat
Jointed nozzles
PLC and Modem
Rinse water control
Remote controls
Automatic loaders
Bases with wheels
Fumes exhaust system
Automatic fill-up
Automatic topping
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The Formula 950 rotary drum washer is designed for aqueous cleaning and drying of small parts either in batches or in-line with production conveyors.
Components are first carried through immersion and power jet washes at constant speed via an Archimedes screw. After draining, they are dried by hot turbo-blown air, emerging down the exit chute clean, dry and ready for use.
Typical components which can be processed include:
* Metal, plastic and rubber parts
* Pressings and stampings
* Screws, nuts and bolts
* Springs
* Seals
* Cold forged parts
* Machined parts
This machine can also be used as a coating machine for small components.
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TYPHOON® MD Modular Continuous Drum Washer
The Proceco TYPHOON® MD is suitable for cleaning small workpieces such as screw-machine parts, fasteners, small die castings and stampings. The rotary drum tumbles the workpieces so that all surfaces are exposed to the spray-cleaning jets.
The washer is completely automatic and the operator loads the parts into a chute on the entrance end of the drum, with the cleaned parts being automatically discharged at the opposite end.
The modular design system allows for the addition of optional cleaning, rinsing and drying stages for specific requirements.
TYPHOON® Mini MD Drum Washer
The TYPHOON® Mini MD Drum washer is a light-duty power-spray-type drum washer designed for automatic part processing. This model is particularly suitable for cleaning small workpieces such as screw machine parts, fasteners, small die castings and stampings.
The rotary drum tumbles the workpieces so that all surfaces are exposed to the spray cleaning jets. The operator loads the parts into a chute on the entrance end of the drum and the cleaned parts are automatically discharged out the opposite end.
The standard cleaning process is a heated re-circulating stage using aqueous-based detergent. Through selective incorporation of options, the washer may be configured to handle specific process and cleanliness requirements economically. With a footprint of 74" x 42", this compact model occupies minimum floor space and will perfectly handle small batches with a reduced investment.
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Rosink Multi Cleaner MT: Aqueous parts cleaning with combined flush/spray system!
The Multi Cleaner MT is an economic, forward-looking, environmentally friendly, effective and compact multi-stage drum washer.
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Any treatment of washing that employing liquid solutions, needs a deep and turbolent contact between the detergent and the contaminant agent that cover the parts to treat.
Agito plants combine immersion cleaning with agitation by vertical movement. This movement allows a continuous renew of the liquid in contact with the parts to treat, this permit to obtain better results in comparison with an usual static cleaning. The vertical agitation is obtained thanks to a pneumatic cylinder, placed behind the vat, which is connected to the loading platform. It is possible make multi stage plants in semiautomatic or automatic version, by aligning the single units according to the cycle of treatment.
It's possible to adapt this plants at many special treatments. More usual are: cleaning, phosphating, burnishing, oiling and chemistry paint-removing.
Built in some standard models but it is also possible to realize them according to specific customer requirements.
In order to optimize the cycle treatment, it is possible to install optional like:
De-oilers
Filtrations
Automatic water restoration
Fluxing pump
Rollers conveyors
Ultrasounds
Drying
Indirect heating
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The parts to be cleaned are placed into a revolving basket Rapid cleaning is achieved by spraying hot detergent solution from three spray pipes located around the backet.
Specifications:
Basket diameter (mm) of 950 to 2600.
Maximum loading (kg): 1000 to 2000:
Pump pressure (bars) : 3 to 30
Applications:
Cleaning of parts between processes
Cleaning of parts prior to assembly
Surface treatment
Degreasing of mechanical parts within a few minutes..
Characteristics:
A range of 6 machines
Enclosed environment
Robust stainless steel construction
Avalaible with one of several tanks
Easy access to tanks
Low consumption of detergent and energy
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The hydrokinetic washers exploit the mechanical action of the liquid (usually water and detergent or water-based solvent), moved at high pressure and flow-rate inside a washing chamber that includes a rotating drum holder.
Typical applications include the treatment of considerable amounts of turned items, inserted in large drums, although other pieces, also of large size, can be directly placed inside them.
The combined action of the moved liquid and the rotation of the pieces around their axis facilitates the removal of oily residues, and especially of all process residues.
The washing cycle is based on a spray phase and an immersion phase, during which the detergent solution is shaken vigorously. This combines the chemical action of the degreaser with the mechanical action of the jets.
This procedure may be followed by a rinsing phase and by air or air-vacuum drying.
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Proceco's ADT tank lines are multi-stage immersion systems designed for wet dip processes used for metal surface treatment, aqueous parts cleaning, and NDT flaw detection. Each immersion system is custom engineered for a specific process and workpieces.
Parts degreasing, metal etching, pickling and phosphating are just some of the processes handled by Proceco's ADT immersion lines across the aviation, automotive and general manufacturing industries. Proceco provides complete solutions from initial concept to turnkey installation.
Our systems offer automation, process control, dynamic scheduling, and automatic part transfer hoists to meet your exact needs. In addition, ultrasonics, agitation, turbulation rotation, and spray processes can be integrated in any immersion systems to enhance immersion parts cleaning and surface treatment. This makes Proceco's ADT immersion lines completely flexible; ideal for parts manufacturing and MRO (maintenance, repair and overhaul).
When you invest in a Proceco ADT tank line, you significantly increase production output, process quality and consistency, resulting in reduced operating costs.
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The patented MFR is a well-designed chamber cleaning system with multiple process stages for demanding cleaning tasks involving complex components. The cleaning phases, flood injection, washing, rinsing, DI rinsing, preservation, vacuum drying and ultrasound cleaning are distributed over several (maximum of three)chambers and run concurrently. The batch throughput may reduce cycle times by half or a third compared to single chamber systems.
User-specific cleaning machines are possible.
Applications:
Crank casings
cylinder heads
gear casings
pistons
exhaust manifolds
motor conditioning
compressor components (casing, precision parts)
ABS (antiblocking sytem) brake systems
brake discs
valves
hydraulic steering valves, pressure control valves, gas control valves
precision parts made of aluminium, steel, non-ferric metal swivels, etc.
Throughput: 20 batches/hour, batch weight up to 150 kg. Loading with individual components on racks or in baskets.
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More complex solutions are necessary to make the growing grade on the component quality in the automotive industries, engineering industries and special industries. The component and the demands on purity determine the type of facility needed.
Long-term exerience and continuous intensive development of the product family has created a varied array of state-of-the-art high performance cleaning system.
We are your one-stop supplier: from development, engineering, manufacturing and installation to sales and service.
For each application you will find in our productprogramm the right solution.
HEL single chamber throughput spray system for basic
applications
Sopot standard throughput spray system
DSA throughput spray system for integration in
production lines
ERA single chamber cleaning machine
MFR multistation flood chamber cleaning machine
SKR circular chamber spray cleaning machine
KHT round cycle-cover-cleaning machine
OMEGA horizontal chamber-round cycle cleaning machine
ROBOTAKT round cycle cleaning system with robot-HD-unit
EKEA single chamber degreasing machine
DDR steam cleaning machnine for profileproducts
Sonder large and specific cleaning machines according
customer request
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The parts to be cleaned are placed into a revolving basket Rapid cleaning is achieved by spraying hot detergent solution from three spray pipes located around the backet.
Spécifications:
Basket diameter : 600 to 1100 mm
Maximum loading : 500 kg
Pump pressure : 2 to 10 bars
Applications:
Cleaning of parts
Cleaning of tools
Surface treatment
Cleaning of parts for reconditioning and renovation.
Degreasing of heavily contaminated parts within a few minutes..
Characteristics:
Enclosed environment
Strong stainless steel construction
Small space required
Short pay back time
Low consumption of detergent and energy
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Viking Washers :
- Rotary Washers
- Swedebrator Basket Washers
- Tumble Washer - Endless Belt
- Pass Through Washers
- Vibratory Shakers
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TYPHOON® HD Heavy-Duty Turntable Washer
Proceco's heavy-duty turntable power-spray cabinet washer, dubbed the TYPHOON® HD, is designed to clean and rinse large parts (2000-20,000 lb.) or small parts batches loaded in baskets. Applications include degreasing, surface treatment and phosphating. This machine has features to extend solution life and reduce waste-disposal costs. It uses hot, low-concentration detergent solutions in a closed loop to clean parts.
The initial aqueous recirculated wash cycle is followed by a hot water recirculated power-spray rinse to remove remaining detergent residue. Proceco parts washers with recirculated rinse have two integrated storage tanks, one for the wash solution and another for the rinse solution. Each tank has its own heating system and pump feeding separate spray manifolds in the main spray cabinet. TYPHOON® HD's design features a large solution tank volume to reduce the likelihood of foaming due to reduced agitation by pumping action, and to help to settle contamination. This also reduces the tank cleanout frequency. A pressure/flow control valve allows users to adjust pressure to specified levels. This model can also be customized to handle a variety of complex components.
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TYPHOON® RCP Reciprocating Nozzle Frame Washer
The Proceco model TYPHOON® RCP is a batch-type power-spray washer designed to use water-based solutions to clean large, heavy workpieces. The double sliding doors permit top loading with a hoist or front loading with a forklift, and minimize floor space.
Typical applications would be die washing or cleaning of diesel engine blocks prior to remanufacture.
The basic model features a single circulating wash stage. Freshwater rinse and a full circulating second stage are available as options.
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Sawing lines can of course be automated even further by adding a tube washer, capable of internal and external washing, irrespective of the shape of the tube, whether it be round, square or rectangular.
The TCM-90 tube washer is manufactured from stainless steel and uses glass wool insulation to minimise heat loss. The unit features a 1200 mm drying zone. The TCM-90 is the most flexible machine on the market for perfect washing results and can be installed in-line with the entire range of Bewo automatic circular saws.
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In complement of our offer of equipment of vibro-abrasion we have a complete range of equipment of washing and cleaning of machine elements which must be implemented for the whole of the scopes of application where the parts must be clean.
Various solutions exist:
- Machines Eco basket
- Washing machines with revolving plate
- Washing machines with passage
- Machines with ultrasounds
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