Film coating coating machine SMARTCOATER 125 X•ONE

high-performancefor pharmaceutical applicationsfor tablets

About the SMARTCOATER 125 X•ONE
Backed by more than 60 years of ACG engineering experience, the SMARTCOATER 125 X•ONE is designed to deliver fast, economical and reproducible tablet-, micro-tablet- and pellet-coating processes. As part of the X•ONE range, this unit integrates modular design and advanced process components to handle batches up to 125 litres while offering improved throughput and operability.

Applications

• Film coating of tablets
• Sugar coating of tablets
• Micro-tablet coating
• Pellet (granule) coating

Features & Benefits

• Coating system with baffles, spray arms and drum — Uniform distribution across variable batch sizes
• High-performing externally adjustable spray-arm (infinity handle) — Accurate bed coverage; adjustable to product requirements
• ACG X•ONE 2.0 spray nozzle developed with Düsen‑Schlick GmbH (Anti‑Bearding Cap, ≈800 g, ~50% lighter) — Reduced buildup; easier cleaning and handling
• Modular, automated charging and discharging with inbuilt discharge baffles — Dust-free closed-door charging and 100% tablet discharge
• Advanced WIP (wash‑in‑place) with optimized nozzle arrangement — Complete wetting of dead spots for faster, safer cleaning
• ACG process control system — Compliant with ATEX, GAMP 5 and 21 CFR Part 11 for secure monitoring and control

Technical specifications
Working volume (application): Tablet coating / Micro-tablet coating / Pellet coating
Min: 13 l (tablet) · 38 l (micro-tablet) · 63 l (pellet)
Max: 125 l (tablet) · 100 l (micro-tablet) · 100 l (pellet)

• Working (drum) volume: up to 125 litres (tablet model 125)
• Operable batch occupancy: 15% – 100%
• Coating components: baffles, spray arms and drum for uniform distribution
• Spray nozzle: X•ONE 2.0 with Anti‑Bearding Cap (collaboration with Düsen‑Schlick)
• Spray-arm: externally adjustable for precise bed coverage
• Charging/discharging: modular automated design with discharge baffles for 100% discharge
• Cleaning: advanced WIP system with optimized nozzle layout
• Control & compliance: ACG process control — ATEX, GAMP 5, 21 CFR Part 11

Also available in (models)

• SMARTCOATER 250 X•ONE — 250 l
• SMARTCOATER 350 X•ONE — 350 l
• SMARTCOATER 500 X•ONE — 500 l
• SMARTCOATER 700 X•ONE — 700 l
• SMARTCOATER 1000 X•ONE — 1,000 l
• SMARTCOATER 1400 X•ONE — 1,400 l
• SMARTCOATER 2000 X•ONE — 2,000 l (extra large)