Film coating coating machine SMARTCOATER 1400 X•ONE

high-performancefor pharmaceutical applicationsfor tablets

About the SMARTCOATER 1400 X•ONE
Developed from more than 60 years of ACG engineering experience, the SMARTCOATER X•ONE series is engineered to deliver faster, cost-efficient tablet coating processes with robust process control and regulatory readiness. The 1400 model processes batches up to 1,400 litres and is designed to improve process speed, yield and operator usability.

Applications

• Film coating of tablets
• Sugar coating of tablets

Features & Benefits

• Coating system: baffles, spray arms and drum — Flexible batch occupancy from 40% to 100%.
• High-performance spray-arm design with full external control via infinity handle — Accurate bed coverage across the full batch range; adjustable to product-specific requirements; minimises in-process interventions.
• ACG X•ONE 2.0 spray nozzle (developed with Düsen‑Schlick GmbH) with Anti‑Bearding Cap — Approximately 50% lighter (≈800 g); reduces product build-up; easier cleaning and handling.
• Modular, automated charging/discharging with integrated discharge baffles — Dust-free closed-door loading and 100% tablet discharge until the last tablet.
• Advanced wash-in-place (WIP) with optimized nozzle arrangement — Ensures complete wetting of dead spots for faster, safer and more effective cleaning of all components.
• ACG process control system — Compliant with ATEX, GAMP 5 and 21 CFR Part 11; offers secure, intuitive monitoring and control.

Also available in

• SMARTCOATER 125 X•ONE — 125 l
• SMARTCOATER 250 X•ONE — 250 l
• SMARTCOATER 350 X•ONE — 350 l
• SMARTCOATER 500 X•ONE — 500 l
• SMARTCOATER 700 X•ONE — 700 l
• SMARTCOATER 1000 X•ONE — 1,000 l
• SMARTCOATER 1400 X•ONE — 1,400 l
• SMARTCOATER 2000 X•ONE — 2,000 l (extra large scale)

Technical specifications

• Working volume (Tablet coating): Min 560 l — Max 1,400 l
• Working volume (Micro-tablet coating): Min 560 l — Max 1,120 l
• Working volume (Pellet coating): Min 700 l — Max 1,120 l
• Coating system: baffles, spray arms and drum for flexible occupancy (40–100%)
• Spray arm: external control via infinity handle for accurate bed coverage
• Spray nozzle: X•ONE 2.0 with Anti‑Bearding Cap (≈800 g; ≈50% lighter)
• Charging/discharging: modular automated design with inbuilt discharge baffles; dust-free closed-door charging; 100% discharge
• Cleaning: advanced WIP with optimized nozzle arrangement for complete wetting of dead spots
• Process control: ACG process control system compliant with ATEX, GAMP 5 and 21 CFR Part 11