Film coating coating machine SMARTCOATER 1000 X•ONE

high-performancefor pharmaceutical applicationsfor tablets

Overview
Backed by more than 60 years of ACG engineering expertise, the SMARTCOATER 1000 X•ONE is a tablet-coating machine designed for high-throughput, compliant production. Part of the X•ONE series, this model is engineered for batches up to 1,000 L, delivering optimized coating uniformity and efficient washability.

Applications

• Film coating of tablets
• Sugar coating of tablets

Features & benefits

• Unique internal coating system (baffles, spray arms and drum) — Flexibility to operate at 40–100% batch occupancy for varied product loads.
• High-performance spray-arm design with full external control via infinity handle — Accurate bed coverage across batch sizes; positionable to meet product requirements and reduce in-process interventions.
• ACG X•ONE 2.0 Spray Nozzle developed with Düsen‑Schlick GmbH, with Anti‑Bearding Cap (≈800 g, ~50% lighter) — Minimizes product build-up; simplifies cleaning and handling.
• Modular, automated charging and discharging with integrated discharge baffles — Dust-free closed-door charging and 100% tablet discharge until the last tablet.
• Advanced wash‑in‑place (WIP) system with optimized nozzle number and arrangement — Ensures complete wetting of dead spots for faster, safer and more effective cleaning.
• ACG process control system — Compliant with ATEX, GAMP 5 and 21 CFR Part 11; enables intuitive, secure monitoring and control.

Available models

• SMARTCOATER 125 X•ONE — 125 L
• SMARTCOATER 250 X•ONE — 250 L
• SMARTCOATER 350 X•ONE — 350 L
• SMARTCOATER 500 X•ONE — 500 L
• SMARTCOATER 700 X•ONE — 700 L
• SMARTCOATER 1000 X•ONE — 1,000 L
• SMARTCOATER 1400 X•ONE — 1,400 L
• SMARTCOATER 2000 X•ONE — 2,000 L (extra large scale)

Technical specifications

• Working volume (min / max): Tablet coating 400 L / 1,000 L; Micro-tablet coating 400 L / 800 L; Pellet coating 500 L / 800 L.
• Designed for standard batches up to 1,000 L (SMARTCOATER 1000 X•ONE).
• Internal hardware: baffles, spray arms and drum for optimized coating uniformity.
• Spray system: ACG X•ONE 2.0 Spray Nozzle with Anti‑Bearding Cap (development with Düsen‑Schlick GmbH).
• Charging/discharging: Modular automated design with inbuilt discharge baffles; dust-free closed-door charging and 100% discharge.
• Cleaning: Advanced WIP with optimized nozzle arrangement for full wetting of dead spots.
• Control & compliance: ACG process control system compliant with ATEX, GAMP 5 and 21 CFR Part 11.