Horizontal injection molding machine SM series

hydraulicelectricfor PVC

Overview
The SuperMaster Two-Platen (SM‑TP) series is a servo-driven two‑platen injection moulding machine family introduced in 2008 and continuously improved for high precision, stability and speed. Available clamping forces range from 700 to 6500 tonnes, covering large-scale industrial moulding applications.

Proven Performance
Hundreds of SM‑TP presses (SM700–SM6500) are in service worldwide across automotive, packaging, appliance and technical plastics sectors, demonstrating consistent production stability and mould protection.

Key Advantages

• High clamp speed: open/close rates up to 750 mm/s for reduced cycle times.
• Energy-efficient servo drive: Innovance servo motors reduce power consumption by up to 80% while maintaining precision and low noise.
• Mix & match configuration: 14 clamping unit sizes compatible with 29 injection units for tailored press layouts.
• Fast setup: die height adjustment and clamping setup in approximately 20 seconds.
• High-pressure injection: dual‑parallel high‑pressure cylinders for injection pressures up to ~28,000 PSI.
• Optional features: on-the-fly ejector, electric screw drive, sequential injection and extensive hot runner integration.

European Components & Standards

• EUROMAP-compliant platen and ejector patterns (T‑slot or custom patterns on request).
• Standard critical components: Bosch Rexroth / Vickers valves, Eckerle pumps, Gefran / Novotechnik transducers, Siemens / Schneider electricals.

Controls

• Beckhoff control package: customized PLC solution with industrial-grade reliability.
• 15" multi-touch HMI: user-friendly interface for production and setup.
• CAN-Bus I/O and OPC-UA: fast response I/O, expandable isolated channels and network-ready data logging for IoT/cloud integration.

Injection Unit

• Injection pressure range: approx. 18,000–28,000 PSI via dual‑parallel high‑pressure cylinders.
• Shot size coverage: from small to very large (multiple injection unit models available for full shot range).
• Swivel injection unit for easy barrel and screw maintenance.
• Linear-bearing injection units distribute injection stresses for improved repeatability.
• Screw drive: high-torque hydraulic motor or optional electric drive; precise back‑pressure control via proportional/LDVT valves.

Models & Key Dimensions (excerpt)

• SM700 — 700 t, platen up to 1,500 x 1,500 mm, max daylight 2,300 mm.
• SM1250 — 1,250 t, platen approx. 1,950 x 1,900 mm, max daylight 2,800 mm.
• SM3000 — 3,000 t, platen approx. 2,800 x 2,760 mm, max daylight 3,900 mm.
• SM6500 — 6,500 t, platen approx. 3,800 x 3,630 mm, max daylight 5,200 mm, ejector force up to 80 t.

Injection Units — Key Examples (excerpt)

• J1 — swept volume 2,164 cm3, screw Ø 83 mm, L/D 22.
• J2 — swept volume 2,545 cm3, screw Ø 90 mm, L/D 20.3.
• Q2 — swept volume 7,964 cm3, screw Ø 130 mm, L/D 20.3 (larger units up to 116+ cm3 available).

Technical Specifications

• Series: SuperMaster Two‑Platen (SM‑TP)
• Clamping range: 700–6500 t
• Clamp speed (open/close): up to 750 mm/s
• Servo energy saving: up to 80% with Innovance drives
• Injection pressure: approx. 18,000–28,000 PSI
• Mould platen sizes: from 1,500 x 1,500 mm to 3,800 x 3,630 mm
• Maximum daylight: up to 5,200 mm (SM6500)
• Controls: Beckhoff PLC, 15" HMI, CAN‑Bus I/O, OPC‑UA options
• Options: mix & match configurations, hot runner (up to 60 zones EUROMAP14), sequential valves, electric screw drive, PET/PVC screw features

Notes
Platen hole and ejector patterns follow EUROMAP standards but may vary with platen design. Specifications are indicative and subject to change; consult the full technical datasheet for detailed model tables and injection unit matrices.