Water purification unit for the pharmaceutical industry VRx

for medical applicationsreverse osmosisdeionizer

Overview
The VRx System is a Hot Water Sanitizable (HWS) process water generation system engineered for pharmaceutical, medical device, cosmetics and personal care manufacturing. Built on a standardized skidded platform, the VRx minimizes microbial risk by using 316L stainless steel tubing throughout, an industry‑leading CDI module and patented S3 rapid sanitization capabilities. The system is configurable to match site-specific feed water, process requirements and flow rates while reducing engineering lead time.

Key features

• Standardized pharmaceutical-grade skid with multiple flow rate options
• Hot water sanitizable (HWS) design to control microbial contamination
• Chlorinated break tank to reduce bacterial regrowth
• 316L stainless steel process tubing from break tank to final filtration
• Sanitary tri-clamp connections on valves and instrumentation
• Modular PLC/HMI control (Siemens or Allen-Bradley) with configurable logic
• Three selectable operational modes: S3 rapid sanitization, high-recovery recirculation (up to 100%) and start/stop/standby/flush
• Selectable process water components to meet target water quality
• Available in single-pass (1-pass) or two-pass (2-pass) RO configurations
• Energy- and water-efficient design with integrated cost-saving features
• Comprehensive GAMP-compliant validation documentation and protocols, including engineering/design documents and certificates

Benefits

• All systems receive a full wet Factory Acceptance Test (FAT) to streamline installation and accelerate start-up
• Operational flexibility to optimize water production for changing process needs
• Standard controls enable quick switching between operational modes
• Configured component selection ensures required final water quality based on incoming supply
• Monitoring capability to track total utility consumption for informed operational decisions
• Range of flow rates delivered in a standardized skidded package to meet production demands

Applications
Designed for production of compendial Purified Water and Water for Injection (WFI); suitable for pharmaceutical, medical device, cosmetics and personal care manufacturing environments.

Technical specifications

• Hot Water Sanitizable (HWS) skid design
• All 316L stainless steel tubing throughout the skid
• Sanitary tri-clamp connections on valves and instrumentation
• Industry-leading CDI module integrated
• Patented S3 capabilities (rapid sanitization and selectable operational modes)
• Operational modes: S3 rapid sanitization; high-recovery recirculation up to 100%; start/stop/standby/flush
• RO configurations: single-pass (1-pass) or two-pass (2-pass)
• Chlorinated break tank included to minimize bacterial growth
• Modular PLC/HMI control (Siemens or Allen-Bradley)
• Comprehensive GAMP-compliant validation documentation and protocols
• Engineered for ease of operation, sampling access and maintenance
• Easily integrates with pretreatment systems
• Energy- and water-efficient system architecture