Pork deboning machine DeboFlex

thighautomatic

Overview
The DeboFlex is a modular, hanging platform for pork cutting and deboning that applies vertical hanging processing of primals. It is designed to improve efficiency, sustainability and profitability on processing lines while expanding the range of pork products that can be produced.

Platform and ergonomics
The platform integrates automation with ergonomically designed, height-adjustable workstations to create a safe and comfortable environment for operators. The conveyor positions primals directly in front of operators for sequential tasks, simplifying critical steps of the workflow and reducing manual handling and cross-contact between products.

Key benefits

• Maximized raw material utilization
• Improved worker safety
• Higher and more consistent product quality
• Faster processing times
• Reduced labour costs

Benefits of hanging pork cutting and deboning

• Increased operator "knife-in-meat" productive time
• Wider product variety and flexible product mix
• Optimized raw-material yield
• Improved shelf life through controlled processing
• Deskilling of tasks and elimination of heavy lifting

Efficient and dependable pork processing
The DeboFlex conveyor system provides a streamlined and reliable process flow by automating the positioning and handover of primals between stations. Operators perform focused, sequential tasks as primals progress through the line, reducing delay points and unplanned stoppages while improving throughput and yield.

Improved working conditions
Workstations are tailored to each stage of cutting and deboning and to operator needs. Ergonomic, adjustable-height benches reduce physical strain, lower injury risk and reduce the need for highly specialised operators, supporting a more inclusive workforce.

Increased levels of hygiene
With minimal contact points and controlled product flow, DeboFlex reduces the risk of cross-contamination. The system decreases wait times and the accumulation of products in tubs, promoting rapid flow through deboning and fewer unplanned delays.

Features / technical specifications

• Modular, flexible platform for hanging primals (vertical hanging processing)
• Conveyor system automates positioning of primals in front of operators for sequential workstations
• Ergonomically designed, height-adjustable workstations to reduce strain and deskill tasks
• Automation reduces labour dependency and increases throughput and yield
• Design minimises product-to-product and hand-to-product contact to reduce cross-contamination
• Enables wider product variety and improved shelf life through controlled processing flow