OverviewThe Perkins® 904 Series Industrial Open Power Unit (IOPU) delivers a complete engine package compliant with EU Stage V, U.S. EPA Tier 4 Final and Japan 2014 emissions regulations. The IOPU integrates aftertreatment and control systems with modular options to simplify machine integration and reduce re‑engineering time.
Key specifications (table)Maximum power: 100 kW (134 hp) — Maximum torque: 550 Nm @ 1500 rpm (406 lb-ft @ 1500 rpm) — Rated speed: 2000–2200 rpm — Minimum power: 70 kW (94 hp) — Emissions: EU Stage V / U.S. EPA Tier 4 Final / Japan 2014 (Tier 4 Final)
Features At A Glance- Low cost machine installation — ECM and aftertreatment sensors pre-installed; bespoke wiring harness included for simplified hookup. IOPU-mounted fuel filter with water-in-fuel sensor for straightforward low-pressure fuel system installation. Optional engine control panel available for monitoring and speed control.
- Industry leading flexibility — Multiple configurations for different machine types. Standard and heavy-duty options for radiator, air and fuel filtration. Electrical systems in 12V or 24V.
- Lifetime of low cost — Fuel consumption optimised for diverse off-highway cycles. Hydraulic tappets, multi-vee belts and 500‑hour service intervals reduce operating costs.
Standard equipment (highlights)Aftertreatment Equipment- Aftertreatment mounted on engine as standard (DOC + DPF + SCR)
- Range of DEF tanks and DEF lines available
Air System- Standard and heavy-duty air cleaners available
Cooling System- 50:50 water–glycol mix
- Detailed guidance on cooling system design and validation to ensure machine reliability
- Engine-mounted radiator with top tank rated to 108°C (226°F)
- Pusher or puller fan options; radiator erosion screen available
Electrical and Electronics- 12V and 24V systems
- Data interface via CANbus J1939
- Instrument control panel available
- Full electronic control
- Glow plugs for improved cold starting with minimal battery impact
- High power alternator and starter motor options
- Sensors and robust wiring harness included
Flywheel and Flywheel Housing- SAE3 flywheel housing and flywheel with pilot bore
- Wide choice of interfaces for common transmissions and hydraulic pumps
Fuel System- Electronic high-pressure common rail
- Fuel filter IOPU-mounted
- Standard and heavy-duty fuel filtration options
- Water sensor included for early warning
General- Cold-start capability (standard equipment to -25°C)
- Supplied painted or lacquered
Oil System- Oil filter mounting options on either side of engine, plus remote
- Dipstick position and length options
- High incline sump: 35° continuous in all directions (suitable for steep slope operation)
Power Take-Off (PTO)- SAE-A and SAE-B interfaces available
Technical specifications- Model: 904J-E36TA
- Number of cylinders: 4 inline
- Cycle: 4-stroke
- Bore: 98 mm (3.85 in)
- Stroke: 120 mm (4.72 in)
- Displacement: 3.6 L (219.7 in³)
- Compression ratio: 17.0:1
- Aspiration: Turbocharged aftercooled
- Combustion system: Direct injection
- Rotation (from flywheel end): Anti-clockwise
- Aftertreatment: DOC + DPF + SCR (integrated)
- Cooling system: Liquid
- Maximum power: 100 kW (134 hp)
- Maximum torque: 550 Nm @ 1500 rpm (406 lb-ft @ 1500 rpm)
- Rated speed: 2000–2200 rpm
- Minimum power: 70 kW (94 hp)
- Engine dimensions (typical, dependent on options): Length 1177 mm, Width 808 mm, Height 1036 mm
- Dry weight (typical): 551 kg (1214 lb)