OverviewThe Prepared Food & Pickled Vegetable Filling Machine SLM-100 is an automated solid-liquid mixed filling solution engineered for quantitative filling of chunky and broth-containing products. It handles prepared foods (braised pork, chicken curry, shredded pork in garlic sauce), pickled vegetables (zhacai, kimchi, sauerkraut, diced radish), sauce-mixed vegetables and broth-containing soy/meat products. The specially designed filling system prevents solid-liquid separation, material clogging and inconsistent broth ratios, making it suitable for medium-to-large food processors.
Key features- Specialized solid-liquid mixed filling system: synchronous/sequential filling modes (solid-first, liquid-first or simultaneous) selectable to maintain consistent solid-liquid ratio per container.
- Large-diameter anti-clogging nozzles: enlarged nozzle diameters (Φ20~50mm) with pneumatic cut-off or rotary-valve design to prevent blockage; ideal for particles, chunks and shredded materials.
- Hopper agitation: slow-speed dual-spiral or scraper agitator to continuously mix hopper contents, avoiding separation and bridging to ensure uniform feed.
- Optional dual-weighing metering (high-end): independent weighing of solids and liquids with total weight error within ±1%–2%, enabling precise solid-liquid ratio control for export and high-value products.
- Volumetric metering (standard): cup/turntable volumetric system offering simple structure, easy maintenance and high speed; accuracy up to ±3%–5% for standard pickled products.
- PLC touchscreen control: HMI with multi-recipe storage; digital settings for fill volume, speed and agitation for rapid product changeover.
- All-stainless-steel construction: product-contact parts in 304/316L stainless steel compliant with food hygiene standards; corrosion-resistant and easy to clean.
- Optional automatic broth replenishment: liquid-level control to maintain constant hopper broth level and reduce manual fluctuation.
Application Scenarios- Prepared foods: braised pork, chicken curry, shredded pork in garlic sauce, pork with preserved vegetables.
- Pickled vegetables: zhacai, kimchi, sauerkraut, sweet-sour garlic, diced radish.
- Sauce-mixed vegetables: side dishes, oil-marinated mushrooms, spicy enoki mushrooms.
- Soy products: braised dried tofu, vegetarian meat, fermented tofu with broth.
- Meat products: braised snacks, spiced beef, minced meat sauces with broth.
- Seasoning sauces with particles: tomato paste with chunks, fruit jam with pulp.
Technical specifications- Nozzle diameter: Φ20~50mm.
- Nozzle structure: pneumatic cut-off or rotary valve to reduce clogging.
- Metering options: optional dual-weighing metering (solids and liquids weighed independently) with total weight error ±1%–2%; standard volumetric metering (measuring cup/turntable) with accuracy ±3%–5%.
- Hopper agitation: slow-speed dual-spiral or scraper-type agitator.
- Control: PLC with touchscreen HMI; multi-recipe storage; digital setting of filling volume, speed and agitation for fast changeover.
- Materials: all product-contact parts in 304 or 316L stainless steel (food-grade, corrosion-resistant, easy to clean).
- Optional features: automatic broth replenishment with liquid-level control to maintain constant solid-liquid ratio.
- Suitable for: solid-liquid mixed foods containing particles, chunks, shredded forms and broth-containing products; designed for medium-to-large food processing enterprises.