Power cable HV 1000 - SCS

weather-resistantwith copper screencopper

Application
High-voltage cable with silicone insulation, specifically designed for electric and hybrid vehicles. Used in the powertrain, batteries, inverters and power electronics.

Outstanding features

• very flexible
• good EMC characteristics
• weather resistant
• halogen-free
• operating range: -40 °C to +180 °C
• PFAS-free

Additional information
Certifications - construction, materials and tests with reference to:

• DIN EN 13602
• LV 216-2
• DIN EN 50525
• DIN EN 50363
• DIN EN 60811

In individual cases, the specific application must be agreed with SAB Bröckskes.
On request also available as an unshielded version HV 1000 – S (FHLR2G).

Construction
Conductor: bare copper strands, extra fine wires, CU ETP-1 acc. to EN 13602, max. 0.21 mm single-wire diameter
Insulation: silicone rubber
Screen: tinned copper braiding; optical coverage ≥ 85%; aluminium-laminated foil, metal side on the inside
Sheath material: silicone rubber
Sheath colour: orange (RAL 2003)

Technical data
Type: FHLR2GCB2G
Standard basis / dimensions: LV 216-2
Operating voltage: 600 V AC / 1000 V DC
Testing voltage: spark test 8000 V; core/screen 5000 V
Min. bending radius: fixed laying: 3 x d; flexible application: 5 x d
Temperature range: -40 / +180 °C
Halogen-free: acc. to IEC 60754-1 + VDE 0482-754-1
Fire performance: acc. to ISO 19642
Changing climate test: acc. to ISO 19642
Ozone resistance: acc. to ISO 19642
Media resistance: acc. to ISO 19642
Flexibility: very good
Absence of harmful substances: acc. to RoHS directive of the European Union

HV 1000 - SCS (dimensions acc. to LV 216-2)
Item no. | Nominal cross section | Approx. core-ø | Outer-ø | Copper figure | Cable weight ≈ | Ohmic resistance at 20°C max.
L39162227 | 10,00 mm² | 6,0 -0,6 mm | 8,8 -0,6 mm | 134,8 kg/km | 164 kg/km | 1,91 Ω/km
L39162237 | 16,00 mm² | 7,2 -0,6 mm | 10,2 -0,6 mm | 201,0 kg/km | 235 kg/km | 1,21 Ω/km
L39162247 | 25,00 mm² | 8,8 -0,6 mm | 12,2 -0,6 mm | 321,6 kg/km | 354 kg/km | 0,78 Ω/km
L39162257 | 35,00 mm² | 10,5 -0,7 mm | 14,4 -0,6 mm | 433,5 kg/km | 488 kg/km | 0,554 Ω/km
L39162267 | 50,00 mm² | 12,2 -0,7 mm | 15,8 -0,6 mm | 581,2 kg/km | 623 kg/km | 0,386 Ω/km
L39162277 | 70,00 mm² | 14,4 -1,4 mm | 18,2 -0,8 mm | 794,6 kg/km | 866 kg/km | 0,227 Ω/km
L39162287 | 95,00 mm² | 17,2 -1,4 mm | 20,9 -0,8 mm | 1097,0 kg/km | 1167 kg/km | 0,206 Ω/km
L39162297 | 120,00 mm² | 19,7 -1,8 mm | 23,5 -1,0 mm | 1354,0 kg/km | 1440 kg/km | 0,161 Ω/km
Other dimensions and colours are possible on request.

Characteristics / technical specifications

• Product type: FHLR2GCB2G
• Commercial designation: HV 1000 - SCS
• Intended use: high-voltage cable for electric and hybrid vehicles (powertrain, batteries, inverters, power electronics)
• Operating voltage: 600 V AC / 1000 V DC
• Testing: spark test 8000 V; core/screen 5000 V
• Temperature range: -40 °C to +180 °C
• Insulation / Sheath: silicone rubber
• Screening: tinned copper braid + aluminium-laminated foil (metal side inside), optical coverage ≥ 85%
• Sheath colour: orange (RAL 2003)
• Min. bending radius: fixed 3 x d; flexible 5 x d
• Standards: DIN EN 13602, LV 216-2, DIN EN 50525, DIN EN 50363, DIN EN 60811
• Halogen-free (IEC 60754-1 / VDE 0482-754-1), PFAS-free, fire & climate tests acc. to ISO 19642
• Flexibility: very good
• Availability: also available on request as unshielded version HV 1000 – S (FHLR2G)