Ultrasonic welding machine Minic-III

automaticfor aluminumfor copper

Overview
The Minic-III is a state-of-the-art, high-speed ultrasonic welding machine engineered for low-maintenance industrial production. It covers conductor cross-sections from 0.26 mm² to 30 mm² and supports welding of aluminum, copper and mixed (aluminium-copper) connections. In global benchmarks with leading wiring-harness manufacturers the Minic-III delivered top results for weld strength, cmk/cpk and visual node quality. The machine features an intuitive user interface, fast tool change and the Cable-Fit-In (CFI) insertion aid for precise automatic cable alignment. Additional cross-sections and applications are possible.

Details
The system is designed for high process quality and minimal maintenance. It provides advanced process monitoring and documentation, fully automatic self-calibration of the welding module, dynamic setpoint adjustment and statistical process-control functions. Integration with higher-level ERP systems (e.g., KSK production) is supported. The unit includes a fully integrated scrap cutter, a high-precision digital displacement measuring system for node-geometry detection, sequence welding capability, multiple user levels with key-switch access, a self-calibrating depth stop (soft stop), a compressed-air-free cooling system, and easy maintenance access including an integrated trash box.

You benefit from these advantages

• Cross-sectional range: 0.26 mm² – 30 mm²
• Suitable for aluminium, copper and mixed (cascade) connections
• Advanced process monitoring and documentation (including cmk/cpk)
• Fully automatic self-calibration of the welding module
• ERP integration capability (e.g., KSK production)
• Dynamic setpoint adjustment and statistical control functions
• Fully integrated scrap cutter
• Plug & Play functionality via integrated ID chip
• High-precision digital displacement measurement for node geometry detection
• Sequence welding and various user levels with access management
• Self-calibrating depth stop (soft stop)
• Compressed-air-free cooling system
• Quick and easy tool change; easy maintenance and cleaning with integrated trash box
• Insertion aids: Cable-Fit-In (CFI), welding-area lighting and Laser Positioning System (LPS)

Technical specifications

• Model name: Minic-III
• Cross-sectional range: 0.26 mm² – 30 mm²
• Weldable conductor materials: Aluminum, Copper, Mixed (cascade welding)
• Process control: Advanced monitoring and documentation; dynamic setpoint adjustment; statistical functions
• Calibration: Fully automatic self-calibration of welding module; self-calibrating depth stop
• Measurement: High-precision digital displacement measuring system for node geometry detection
• Integration: ERP integration capability (e.g., KSK production)
• Functionalities: Sequence welding; Plug & Play via integrated ID chip; integrated scrap cutter
• Maintenance: Quick tool change; easy maintenance and cleaning with integrated trash box
• Cooling: Compressed-air-free cooling system
• Insertion & positioning: Cable-Fit-In (CFI); welding-area lighting; Laser Positioning System (LPS)
• Compliance: CE conformity